Festo FB13 User manual

Valve terminals type 03/05

Electronics manual

Fieldbus connection FB13

9809b

163958 GB

Fieldbus protocol:

PROFIBUS DP 12 MBaud

Author: E. Klotz, H.-J. Drung

Editor: H.-J. Drung, M. Holder

Layout: Festo, Dept. KI-TD

Translation: D. Smith

Type setting: DUCOM

9809b

(Festo AG & Co., D-73726 Esslingen,

Federal Republic of Germany, 1998)

The copying, distribution and utilization of this

document as well as the communication of its

contents to others without expressed authorizati-

on is prohibited. Offenders will be held liable for

particular the right to carry out patent, utility mo-

del or ornamental design registrations.

Printed on 100% recycled paper

VIFB13 - 03/05

9809b I

Order no.: 163958

Title: MANUAL

Designation: P.BE-VIFB13-03/05-GB

VIFB13 - 03/05

II 9809b

Contents

GENERAL SAFETY INSTRUCTIONS IX

Designated use IX

Target group X

IMPORTANT USER INSTRUCTIONS XI

Danger categories XI

Pictograms XII

Manuals for valve terminals types 03/05 XIII

Notes on this manual XIV

Service XVI

Chapter 1. SYSTEM SUMMARY 1-1

1.1 SYSTEM SUMMARY 1-3

System structure 1-3

Type 03: Description of components 1-5

Type 05: Description of components 1-9

Description of the functions 1-11

Chapter 2 FITTING 2-1

2.1 FITTING THE COMPONENTS 2-3

Input/output modules 2-4

End plates 2-6

Hat rail clamping unit (type 03) 2-8

2.2 TYPE 03:

FITTING THE VALVE TERMINAL 2-9

Wall fitting (type 03) 2-9

Hat rail fitting (type 03) 2-10

2.3 TYPE 05:

FITTING THE VALVE TERMINAL 2-12

Wall fitting (type 05) 2-12

VIFB13 - 03/05

9809b III

Chapter 3 INSTALLATION 3-1

3.1 GENERAL CONNECTING

PRINCIPLES 3-3

Cable selection – field bus cable 3-4

Cable selection – operating voltages 3-4

Connecting the cables to the

plugs/sockets 3-5

3.2 FIELD BUS NODE 3-7

Opening and closing the node 3-7

Configuring the valve terminal 3-9

Setting the PROFIBUS address

and voltage monitoring 3-10

Summary of possible PROFIBUS

addresses 3-12

Field bus baud rate and field

bus length 3-14

3.2.1 Type 03:

Connecting the operating voltages 3-15

3.2.2 Type 05:

Connecting the operating voltages 3-22

3.3 CONNECTING THE

PROFIBUS DP INTERFACE 3-29

Screening connection 3-31

Bus termination with

terminating resistor 3-32

3.4 OPTICAL FIBRE WAVEGUIDE

CONNECTION 3-34

Optical fibre waveguide connection 3-34

VIFB13 - 03/05

IV 9809b

Chapter 4 COMMISSIONING 4-1

4.1 BASIC PRINCIPLES OF

CONFIGURATION AND

ADDRESSING 4-4

General information 4-4

Switching on the operating voltage 4-5

Calculating the configuration data 4-6

Calculating the number of

inputs/outputs type 03 4-7

Calculating the number of

inputs/outputs type 05 4-8

Summary of maximum number of I/Os 4-9

Address assignment of the

valve terminal 4-10

General information

(types 03 and 05) 4-10

Basic rule 1 4-11

Basic rule 2 4-14

Basic rule 3 4-14

Address assignment after

extension/conversion 4-15

4.2 SIEMENS 4-17

General information 4-17

Commissioning tips 4-18

Profile selection 4-19

Status bits 4-19

FREEZE and SYNC 4-20

Module consistency 4-21

Configuration entries with identifiers 4-21

Valve terminal configuration 4-25

Station selection 4-25

VIFB13 - 03/05

9809b V

4.2.1 COM PROFIBUS 4-26

Preparations 4-26

Station selection 4-27

Configuration with COM PROFIBUS 4-28

Direct entry in the mask "Configure" 4-29

Alternative entry via "Identifier" mask 4-31

Input and output addresses 4-33

"PROFIBUS configuration help tool"

software 4-34

4.2.2 STEP7 V4.x – Hardware configurator 4-35

Prerequirements 4-35

Station selection 4-37

Configuration STEP7 V4.x with

hardware configuration 4-38

4-43

4.3 GENERAL DP-MASTER 4-44

Status bits 4-44

Module consistency 4-45

Sequence of configuration entries 4-45

Bus start 4-45

Send parametrizing data 4-46

Send configuration data 4-48

Request diagnostic information 4-49

Cyclic exchange of data 4-50

Summary of implemented functions

and service access points (SAP) 4-52

Bus parameter/reaction times 4-52

FREEZE and SYNC 4-53

Device master file (GSD) 4-55

Examples 4-56

VIFB13 - 03/05

VI 9809b

Chapter 5 DIAGNOSIS AND ERROR TREATMENT 5-1

5.1 SUMMARY OF DIAGNOSTIC

POSSIBILITIES 5-5

5.2 ON-THE-SPOT DIAGNOSIS 5-6

LED displays 5-6

Field bus node 5-6

Valves 5-8

Input/output modules 5-10

5.3 TEST ROUTINES 5-11

Display configuration data 5-13

5.4 STATUS BITS 5-14

Position of status bits 5-16

5.5 DIAGNOSIS VIA PROFIBUS-DP

(DP-SIEMENS) 5-18

General information 5-18

Diagnostic words 5-18

Notes on general DP master 5-19

Diagnostic possibilities 5-19

Summary of diagnostic bytes 5-20

Diagnostic information 5-21

Structure of station status 1 5-21

Structure of station status 2 5-22

Structure of station status 3 5-22

Master address 5-22

Manufacturer identifier 5-23

Header device-related diagnosis 5-23

Structure of device-related

diagnosis 1 5-23

Structure of device-related

diagnosis 2 5-24

Structure of device-related

diagnosis 3 5-24

Structure of device-related

diagnosis 4-7 5-24

VIFB13 - 03/05

9809b VII

5.6 ERROR TREATMENT 5-25

Reaction to faults in the

control system 5-25

General DP-master 5-26

Siemens SIMATIC S5/S7 5-26

5.7 STEP 7 V4.x – Online diagnosis

via diagnostic buffer 5-29

Module status of the Festo

valve terminal 5-31

Short circuit/overload at an

output module 5-31

Appendix A TECHNICAL APPENDIX A-1

A.1 TECHNICAL SPECIFICATIONS A-3

A.2 CABLE LENGTH AND

SECTIONAL AREA A-6

Calculating with graphs A-7

Calculating with a formula A-9

A.3 EXAMPLES OF CIRCUITRY A-11

Operating voltage connection

type 03 A-11

Operating voltage connection

type 05 A-12

Appendix B INDEX B-1

VIFB13 - 03/05

VIII 9809b

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