ExTe TU User manual
Instructional video
Anleitungsvideo
Quick Start Guide
AUTO-TENSIONER TU
ExTe Fabriks AB
Gundbergsvägen 6
SE-827 62 Färila, Sweden
Tel: +46(0)651 175 00 E-mail: info@exte.se
www.exte.se
INFO/MAINTENANCE
SAFETY
OVERVIEW
Connection, incoming air
Drainage
Grease nipple
Max 7 Nm
Operating / Decoupling lever
Mounting attachment Product data / CE Marking on underside
Air On/Off
• When washing, avoid using a
high pressure washer directly on TU
• Clean the drain
occasionally to allow
condensation to drain
away
• Connecting components
can be mounted on either
side for maximum versatility
• The air valve can be placed either at the front or rear
using the supplied mounting bracket.
• If the axle thru-bolts
ootdelbmessaera
tight, the shaft may
become distorted and
the axle will be difficult
to turn.
Air chamber
•
•
•
Keep TU well lubricated during operation.
Recommended grease ‘CARGO ICE’
ExTe spare partno. 802149
Wipe excess grease away from the seals.
TU can be lubricated at regular vehicle
service/inspection intervals - or more
often in severe operation conditions.
Avoid the use of power grease guns.
L & R
EC Declaration of Conformity
Declaration of incorporation of a partially completed
machine, TU-Tension Unlimited art. no. 802380 is made
in accordance with:
• EN ISO 14121
Safety of machinery – Risk assessment, Principles
• EN ISO 12100-1
Safety of machinery – Basic terminology, methodo-
logy
• EN ISO 12100-2
Safety of machinery – Technical Principles
As well as in accordance with the following standards
and directives:
• 2006/42/EC, Annex 2 B
• EN 12195-2
• AS/NZS 4380:2001
It is important to read and follow the instructions and
safety precautions contained in this guide before using
the product.
Improper use may cause damage to the product, other
property or injury to personnel. To reduce these risks,
please read these operating instructions and the warning
texts carefully.
ExTe is not responsible for any damage to persons or
property that may occur due to the user or another
person not following the recommendations, warnings
and instructions contained in this guide. ExTe is not
responsible for any accidents or injuries resulting from
the lack of good judgement by anyone.
When throwing or lifting a strap or chain lashing, take
care in case it falls back toward the operator. Ensure that
all other personnel are clear of the loading/lashing area.
Never release the strap without first stopping the air
supply as this can cause major damage to the TU.
Always wear gloves, a hard hat and eye protection
when operating the TU
Working air pressure:
Feed 65 Psi = approx. 450 kg pulling power
Feed 116 Psi = approx. 850 kg pulling power
Maximum 116 Psi for guaranteed function
Pressure protection and adjustable air regulator
valves must be fitted on the main supply line
at connection to vehicle air system.
3
3
1
3
1
2
4
2
3
1
21
3
LOADING
UNLOADING
3
1.
Close the air supply valve, the air
chamber is relieved
2.
Release TU using the side lever
3. Pull out the strap and place
over load
4. Secure the strap into
anchor point catch or onto
rope rail on opposite side
1.
Close the air supply valve, the air chamber is relieved
2.
Turn the TU lever to decoupling/release mode
3.
Disconnect the strap
1.
Turn the lever to operating mode
(ratchet engaged) and roll in the
free length of strap
2. Open the air supply valve
3. The strap is rolled in and the load is
secured
1. Make sure that the lever is in operating mode
and roll the strap onto the drum, securing the
end of the strap to a hook or rope rail
2.
Open the air supply valve
3. The strap is rolled in and secured.
Air supply should remain on whilst
travelling empty
Note: Optional strap guide shown
• TU automatically adjusts the
tension during transportation
• Allow TU to run in operating mode during
transportation to ensure strap is secured.
• Never release the strap without
stopping the air supply as this
can cause major damage to TU
12
4
3
2
Air supply remains on whilst in transit
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