eqss OverWatch Genie GR-12 User manual
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
Genie GR-12/15/20
Installation Manual
REV 1.1
14/08/2023
Model6253 OverWatch™Installation Manual
Document # DO001620
EQSS Model6253 –OverWatch™
Genie GR-12/15/20
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** Failure to follow this installation manual will void warranty **
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
Genie GR-12/15/20
Installation Manual
REV 1.1
14/08/2023
Model6253 OverWatch™Installation Manual
Document # DO001620
|2 of 24|
AUTHORS:
Kieren Grogan, Bhavani Kacharapu
AUTHORISED BY:
Kieren Grogan
CHECKED BY:
Andrew Donegan
DOCUMENT ABSTRACT:
This Installation Manual details the manufacturer’s installation instructions for installing the Model6253 OverWatch™on a
Genie GR-12/15/20 Series vertical mast with mode selection.
PRODUCT NAME:
Model6253 OverWatch™Operator Detection System
REFERENCE DOCUMENTS:
DO0001195 Model6253 OverWatch™User Manual
CURRENT DOCUMENT REVISION:
1.1
REVISION INFORMATION:
•1.0 Initial document creation for installation on a Genie GR-12/15/20 Series control box with mode selection
functionality. Mode selection refers to the indoor and outdoor mode.
•1.1 Update of installation manual and instructions for plug and play installation
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
Genie GR-12/15/20
Installation Manual
REV 1.1
14/08/2023
Model6253 OverWatch™Installation Manual
Document # DO001620
|3 of 24|
Important Information
Information contained in this publication regarding this device’s applications and the like, is provided only for your
convenience and may be superseded by updates. It is your responsibility to ensure that the application or our
equipment meets with your specifications.
EQUIPMENT SAFETY SYSTEMS MAKE NO REPRESENTATIONS OR WARRANTIES OF ANY KIND, WHETHER EXPRESSED OR
IMPLIED, WRITTEN OR ORAL, STATUTORY OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING, BUT NOT
LIMITED TO, IT’S CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS FOR PURPOSE.
Equipment Safety Systems disclaims all liability arising from this information and its use. Use of Equipment Safety
Systems’ products as critical components in life support systems is not authorised except with express written
approval by Equipment Safety Systems. No licenses are conveyed, implicitly or otherwise, under any Equipment Safety
Systems intellectual property rights.
This is a class A product certified to AS/NZS CISPR 22:2006. In a domestic environment this product may
cause radio interference in which case the user may be required to take adequate measures.
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
Genie GR-12/15/20
Installation Manual
REV 1.1
14/08/2023
Model6253 OverWatch™Installation Manual
Document # DO001620
|4 of 24|
Table of Contents
Preparation.........................................................................................................................................................................5
Required Tools ...............................................................................................................................................................5
Installation Time ............................................................................................................................................................ 5
Installation Instructions......................................................................................................................................................6
Operator Sensor............................................................................................................................................................. 6
Control Module..............................................................................................................................................................9
Post Installation Configuration .........................................................................................................................................16
Overview...................................................................................................................................................................... 16
Minimum system requirements .................................................................................................................................. 16
Wi-Fi Connection & Web Page Access .........................................................................................................................16
Machine Model Selection ............................................................................................................................................17
Installation Test............................................................................................................................................................ 18
Change Model Configuration.......................................................................................................................................19
Set Date and Time........................................................................................................................................................ 20
System Settings.................................................................................................................................................................21
Polarity and Input Style................................................................................................................................................ 23
AS002240 Harness Drawing..............................................................................................................................................24
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
Genie GR-12/15/20
Installation Manual
REV 1.1
14/08/2023
Model6253 OverWatch™Installation Manual
Document # DO001620
|5 of 24|
Preparation
Required Tools
The OverWatch™has been designed to be fitted using basic workshop tools. Shown below is a list of tools required
to complete the installation.
Item
Tool / Description
1
Electric Drill
2
Centre punch
3
Hammer
4
Side Cutters
5
Drill 5.0mm
6
Step Drill (5 –30mm)
7
Metric sockets or spanners
8
Needle nose pliers
9
Screw drivers
Installation Time
The suggested time required to install the OverWatch™on the Genie GR12/15/20 is as detailed below.
Task
Estimated Time (Minutes)
Drilling of all mounting holes for the various components
10
Mechanical assembly
5
Electrical assembly
20
Post installation system tests
10
Total
45
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
Genie GR-12/15/20
Installation Manual
REV 1.1
14/08/2023
Model6253 OverWatch™Installation Manual
Document # DO001620
|6 of 24|
Installation Instructions
Operator Sensor
Step
Description
Diagram
1.
Remove the Joystick
controller from the metal
housing.
2.
Drill two 5mm holes to
mount the operator sensor
in the position as shown in
the image.
Distance is measured from
the vertical and horizontal
curve edge of the metal
enclosure.
Hole #1- 25mm from the
vertical curve edge and
32mm from the horizontal
curve edge.
Hole #2- 68mm from the
vertical curve edge and
77mm from the horizontal
curve edge.
The sensor should be
mounted at an angle of 40
degrees from the vertical
when the control box is
mounted on the machine.
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
Genie GR-12/15/20
Installation Manual
REV 1.1
14/08/2023
Model6253 OverWatch™Installation Manual
Document # DO001620
|7 of 24|
3.
Drill two 5mm holes for the
P-clip installation at the rear
and side of the controller
box as shown in the image.
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
Genie GR-12/15/20
Installation Manual
REV 1.1
14/08/2023
Model6253 OverWatch™Installation Manual
Document # DO001620
|8 of 24|
4.
Mount the operator sensor
in the 40-degree position by
using the positioning
wedges, sensor guard, M4
washers, nuts, and bolts.
The orientation of the
wedge blocks is critical for
the correct positioning of
the operator sensor, make
sure that the sensor is
angled, such that it is
twisted outwards from the
joystick controller.
5.
Route the operator sensor
cable as shown in the image.
Use P-clips to secure the
cable to the metal
enclosure.
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
Genie GR-12/15/20
Installation Manual
REV 1.1
14/08/2023
Model6253 OverWatch™Installation Manual
Document # DO001620
|9 of 24|
Control Module
Step
Description
Diagram
1.
Remove the bottom
plastic cover from the
joystick to expose the
inside wiring and
electronics.
Remove the buzzer, E-
stop, and the circuit
board from the joystick
enclosure.
2.
Drill a 20mm hole to run
the operator sensor M20
gland into the joystick
enclosure. The position
of the hole is detailed as
in the image. It is
recommended to use a
step drill for this hole.
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
Genie GR-12/15/20
Installation Manual
REV 1.1
14/08/2023
Model6253 OverWatch™Installation Manual
Document # DO001620
|10 of 24|
3.
Use a fine metal pick to
clean the area shown in
the red circles, on the
adjacent image, to allow
access to the pins.
This process removes
the conformal coating on
the PCB and allows
electrical access to the
drive, elevate, horn and
mode selection
connections on the
joystick circuit board.
4.
Use a fine pair of side
cutters to trim down the
signal pins. These
connections must be
trimmed to be as flat as
possible so that the
spring pins from the
Overwatch plug and play
board can make suitable
contact.
This manual suits for next models
3
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