eqss OverWatch 6253 User manual
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
Skyjack Skycoded
Installation Manual
REV 1.4
16/01/2024
Model6253 OverWatch™Installation Manual
Document # DO001219
EQSS Model6253 –OverWatch™
Skyjack Skycoded
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** Failure to follow this installation manual will void warranty **
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
Skyjack Skycoded
Installation Manual
REV 1.4
16/01/2024
Model6253 OverWatch™Installation Manual
Document # DO001219
|2 of 22|
AUTHORS:
Kieren Grogan, Bhavani Kacharapu
AUTHORISED BY:
Kieren Grogan
CHECKED BY:
Kieren Grogan
DOCUMENT ABSTRACT:
This Installation Manual details the manufacturer’s installation instructions for installing the Model6253 OverWatch on a
Skyjack Skycoded DC scissor lift.
PRODUCT NAME:
Model6253 OverWatch Operator Detection System
REFERENCE DOCUMENTS:
DO0001195 Model6253 OverWatch User Manual
CURRENT DOCUMENT REVISION:
1.4
REVISION INFORMATION:
●1.1 Initial Document Creation for installation on a Skyjack Skycoded
●1.2 Update of installation procedures and inclusion of AS001948 Plug and Play loom drawing
●1.3 Update of tables with part numbers
●1.4 Inclusion of sensor guard V2 and update of machine configuration instructions
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
Skyjack Skycoded
Installation Manual
REV 1.4
16/01/2024
Model6253 OverWatch™Installation Manual
Document # DO001219
|3 of 22|
Important Information
Information contained in this publication regarding this device’s applications and the like, is provided only for your
convenience and may be superseded by updates. It is your responsibility to ensure that the application or our
equipment meets with your specifications.
EQUIPMENT SAFETY SYSTEMS MAKE NO REPRESENTATIONS OR WARRANTIES OF ANY KIND, WHETHER EXPRESSED OR
IMPLIED, WRITTEN OR ORAL, STATUTORY OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING, BUT NOT
LIMITED TO, IT’S CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS FOR PURPOSE.
Equipment Safety Systems disclaims all liability arising from this information and its use. Use of Equipment Safety
Systems’ products as critical components in life support systems is not authorised except with express written
approval by Equipment Safety Systems. No licenses are conveyed, implicitly or otherwise, under any Equipment Safety
Systems intellectual property rights.
This is a class A product certified to AS/NZS CISPR 22:2006. In a domestic environment this product may
cause radio interference in which case the user may be required to take adequate measures.
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
Skyjack Skycoded
Installation Manual
REV 1.4
16/01/2024
Model6253 OverWatch™Installation Manual
Document # DO001219
|4 of 22|
Table of Contents
Preparation.........................................................................................................................................................................5
Required Tools ............................................................................................................................................................... 5
Installation Time ............................................................................................................................................................ 5
Installation Instructions...................................................................................................................................................... 6
Operator Sensor............................................................................................................................................................. 6
Control Module............................................................................................................................................................10
Post Installation Configuration .........................................................................................................................................15
Overview...................................................................................................................................................................... 15
Minimum system requirements .................................................................................................................................. 15
Wi-Fi Connection & Web Page Access .........................................................................................................................15
Machine Model Selection ............................................................................................................................................16
Installation Test............................................................................................................................................................ 17
Change Model Configuration....................................................................................................................................... 18
System Settings.................................................................................................................................................................19
Default Parameters......................................................................................................................................................19
Polarity and Input Style................................................................................................................................................20
Harness Drawing AS001948.............................................................................................................................................. 21
Replacement Parts............................................................................................................................................................ 22
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
Skyjack Skycoded
Installation Manual
REV 1.4
16/01/2024
Model6253 OverWatch™Installation Manual
Document # DO001219
|5 of 22|
Preparation
Required Tools
The OverWatch has been designed to be fitted using basic workshop tools. Shown below is a list of tools required
to complete the installation.
Item
Tool / Description
1
Electric Drill
2
Centre punch
3
Hammer
4
Side Cutters
5
Drill 5.2mm
6
Drill 6.5mm
7
Metric sockets or spanners
8
Needle nose pliers
9
Screw drivers
Installation Time
The suggested time required to install the OverWatch is as detailed below.
Task
Estimated Time (Minutes)
Open the operator control box
1
Drilling of all mounting holes for the various components
13
Mechanical assembly
10
Electrical assembly
10
Post installation system tests
10
Close the operator control box
1
Total
45
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
Skyjack Skycoded
Installation Manual
REV 1.4
16/01/2024
Model6253 OverWatch™Installation Manual
Document # DO001219
|6 of 22|
Installation Instructions
If any decals are damaged during the installation process or if any decals are obstructed following the installation,
they should be replaced accordingly.
Operator Sensor
Step
Description
Diagram
1.
Remove 6 bolts located at the
bottom of the plastic enclosure
to expose the internals of the
operator control box.
2.
Drill five 5.2mm holes in the
locations as shown in the
image. These holes are
required to mount the operator
sensor bracket and a P-Clip to
support the sensor cable.
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
Skyjack Skycoded
Installation Manual
REV 1.4
16/01/2024
Model6253 OverWatch™Installation Manual
Document # DO001219
|7 of 22|
3.
Sensor Mounting Guard V1
(ME001794)
Install the Operator Sensor
onto the supplied mounting
plate as shown in the diagram.
The wedge blocks must be
orientated such that the sensor
twists away from the joystick /
control box. Such that when
the operator is standing in
position the sensor is pointing
towards the centreline of the
operator’s body.
4.
Sensor Mounting Guard V2
(AS002326)
This bracket (AS002326)
supersedes the original V1
design. Attach the bracket in
position using the M5 nuts and
washers. Make sure that the
sensor is on the 7.5-degree
angle, such that it is twisted
outwards from the joystick
controller.
The 7.5-degree twist is
achieved by rotating the
sensor inside the assembly and
using the bolt hole as shown in
the image.
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
Skyjack Skycoded
Installation Manual
REV 1.4
16/01/2024
Model6253 OverWatch™Installation Manual
Document # DO001219
|8 of 22|
5.
Drill two 6.5mm holes through
the plastic controller housing to
make room for the M5 nuts on
the back of the ME001080
operator sensor mounting
plate.
These holes are required when
using the Sensor Guard V2.
6.
Mount the operator sensor
mounting plate to the side of
the control box using the nuts,
bolts, and washes, as shown in
the image.
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
Skyjack Skycoded
Installation Manual
REV 1.4
16/01/2024
Model6253 OverWatch™Installation Manual
Document # DO001219
|9 of 22|
7.
Install the cable gland and run
the operator sensor cable as
shown in the image.
Use a P-clip to secure the
operator sensor cable.
EQUIPMENT SAFETY SYSTEMS
75 Naxos Way, Keysborough 3173 Victoria Australia
P: +61 3 8770 6555 E: support@eqss.com.au
Skyjack Skycoded
Installation Manual
REV 1.4
16/01/2024
Model6253 OverWatch™Installation Manual
Document # DO001219
|10 of 22|
Control Module
Step
Description
Diagram
1.
Drill two 4.2mm holes to mount
the ECU as shown in the image.
2.
Mount the ECU module using the
bolts, nuts, and washers.
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