EnerSys PowerSafe SBS User manual

PowerSafe®SBS batteries are supplied in a charged condition,

and are capable of extremely high short circuit currents. Take

care to avoid short-circuiting terminals of opposite polarity.

1. Receiving

1.1 In-Transit Damage or Short Shipments

Upon receipt of a shipment, check that the items delivered are

undamaged and match the carrier’s Bill of Lading. Report any

damage or shortages to the carrier. EnerSys®is not responsible

for shipment damage or shortages, which the receiver does not

report to the carrier.

1.2 Shipment Damage or Shortages

Open the shipping containers and check the contents for

damage and against the packing slip. Immediately inform

EnerSys of any damaged or missing items. EnerSys is not

responsible for damaged or missing items after

a shipment has been in storage.

2. Storage

2.1 Storage Conditions and Time

If a battery cannot be immediately installed it should be stored in

a clean, cool, dry area.

During storage batteries lose capacity through self-discharge.

High temperature increases the rate of self-discharge and

reduces the storage life.

The chart below shows the relationship between open-circuit

voltage (OCV) and storage time at various temperatures.

The maximum storage times before a freshening charge is

required and recommended open circuit voltage audit intervals

are:

Monoblocs must be given a freshening charge when bloc

voltages approach the equivalent of 2.10 volts per cell or when

the maximum storage time is reached, whichever occurs first.

2.2 Freshening Charge

Charge the monoblocs, or string at a constant voltage equivalent

to 2.27Vpc with 10% of the C8current available for a period of at

least 24 hours.

3. Battery Location

The battery compartment/room must have adequate ventilation

to limit hydrogen accumulation to a maximum of 1% by volume

of free air.

4. Installation

Install the batteries in accordance with the instructions and/or

layout drawing, taking care to ensure correct terminal location

and polarity. On each monobloc the positive terminal is

identified by a “+” symbol.

Connect the blocs with the connectors and fasteners provided.

The fastener torque value is:

Temperature Storage Time OCV Audit Interval

°F / °C Months Months

50 /10 48 6

59 / 15 34 6

68 / 20 24 4

77 / 25 17 4

86 / 30 12 3

95 / 35 8.5 2

104 / 40 6 2

Type Fastener Torque

Size lbf in / Nm

SBS 8 M4 9/1.0

SBS 15 - 60 M6 35 / 3.9

SBS 110 - 390 M8 44 / 5.0

SBS J13 - 70 M6 50 / 5.6

SBS B8 - 14 M8 44 / 5.0

SBS C11 M8 44 / 5.0

SBS 145 M6 44 / 5.0

SBS B8F - 14F M6 44 / 5.0

SBS C11F M6 44 / 5.0

SBS 145F M6 44 / 5.0

SBS 170F - 190F M6 80 / 9.0

SBS 100 M8 44 / 5.0

SBS 100F M6 44 / 5.0

SBS 112F M6 44 / 5.0

2.17

2.16

2.15

2.14

2.13

2.12

2.11

2.10

100

Open Circuit Voltage per Cell

Approx. % State of Charge

Months

0 6 12 18 24 30 36 42 48

+40°C+30°C +25°C+20°C+10°C

114°F68°F50°F

77°F

86°F

Instruction Sheet

No smoking,

no naked flames,

no sparks

Electrolyte is corrosive

Electrical hazard

Shield eyes

Clean all acid splash in eyes

or on skin with plenty of

clean water. Then seek

medical help. Acid on

clothing is to be washed

with water.

Danger

Read instructions

Warning: Risk of fire,

explosion, or burns. Do not

disassemble, heat above

60°C, or incinerate. Avoid any

short circuit. Metallic parts under voltage

on the battery, do not place tools or items

on top of the battery.

Recycle scrap

batteries.

Contains lead

Publication No: US-SBS-IS-007 June 2012

California Proposition 65 Warning – Battery posts, terminals

and related accessories contain lead and lead compounds,

chemicals known to the State of California to cause cancer and

reproductive harm. Wash hands after handling.

Important

Read these instructions immediately on receipt. Failure to

comply with these instructions can render any warranty null

and void.€

Caution

Place the insulating covers in position immediately after

tightening the fasteners.

Publication No. US-SBS-IS-007 June 2012 - Subject to revisions without prior notice. E.&O.E.

www.enersys.com

Distributed by:

Printed in USA

Trademarks and logos are the property of EnerSys

and its afﬁliates unless otherwise noted.

5. Operation

Constant voltage chargers are recommended. The charging

voltage should be set at the equivalent of 2.27Vpc at

77°F/25°C or 2.29Vpc at 68°F/20°C. The minimum charging

voltage, at any temperature, is 2.21 volts per cell. The

recommended ﬂoat voltage temperature compensation is:

Do not over-discharge the battery. This can be avoided by

including a Low Voltage Disconnect switch in the circuit or by

disconnecting the battery from the load when the end

discharge voltage is reached. The ﬂoat voltage must be

applied to the battery as soon as possible, and not later than

7 days after any discharge.

6. Maintenance

In practice the user usually speciﬁes the maintenance

schedule based on site criticality, location and manpower.

The following is a suggested maintenance schedule.

Every Six Months (Record All Readings)

Measure the battery string voltage. If necessary, adjust the

ﬂoat voltage to the correct value.

Measure individual bloc voltages. The blocs should be

within 5% of the average.

All readings should be recorded in a format where sudden

deviations and trends are easily identiﬁable. If necessary

isolate the string/bloc and clean with a damp soft cloth.

Do not use solvents or scouring powders to clean the blocs.

Contact EnerSys®if you have any questions regarding

maintenance.

7. Disposal

PowerSafe®SBS batteries are recyclable. Scrap batteries

must be packaged and transported in accordance with

prevailing transportation rules and regulations.

Scrap batteries must be disposed of in compliance with

local and national laws by a licensed or certiﬁed lead acid

battery recycler.

SBS 8 2205-8982 2205-8981

SBS 15 2205-9851 2205-9850

SBS 30, 40 2204-1123 2204-1124

SBS 60 2204-1123 2205-4260

SBS 110 - 300 2205-9887 2205-8865

SBS 390 2205-9759 x 2 N/A

SBS J13, J16 2205-9851 2205-9850

SBS J30, J40 2204-1123 2205-4260

SBS J70 2204-1123 2205-4420

SBS B8 - 14 N/A 2205-8919

Type Connector Part No.

A B

Temperature °F / °C

50/10 59/15 68/20 77/25 86/30 95/35 104/40

Recommended 2.33 2.31 2.29 2.27 2.25 2.23 2.21

Minimum 2.31 2.29 2.27 2.25 2.23 2.21 2.21

Type Connector Part No.

A B

SBS C11 N/A 2205-8919

SBS 145, 145F-V 2205-0163 2205-0163

SBS B8F-14F C11CONN N/A

SBS C11F C11CONN N/A

SBS 145F 2205-0162 N/A

SBS 170F-190F VFCONN N/A

SBS 100 N/A 907054

SBS 100F 907052 N/A

SBS 112F VFCONN N/A

SBS 110 - 300 SBS 390SBS 110 - 300

B AA

SBS B8 - 14, C11, 100, 145

Top Terminal

SBS B8 - 14, C11, 170F, 190F,

100F, 112F

Front Terminal

SBS J30, J40

SBS 8-60, J13, J16, J70

EnerSys de Mexico

S.A. de C.V.

Ave. Presidente Juarez 74-A

Col. Bellavista C.P. 54080

Tlalnepantam Estado

de Mexico

Tel: (52-55)-2628-0504

Fax: (52-55)-5362-7774

EnerSys

2366 Bernville Road

Reading, PA 19605

USA

Tel: +1-610-208-1991

+1-800-538-3627

Fax: +1-610-372-8613

EnerSys

444 Foxon Rd

East Haven, CT 06513

Tel: (203)-469-0070

Fax: (203)-773-1010

Sales and Support Locations

EnerSys

61 Parr Blvd

Bolton, Ontario

Canada L7E 2Z8

Tel: (905)-951-4441

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