Endress+Hauser MPC2000 MPC2 User manual

BA1014N/08/en/05.10

71114533

Operating Instructions

Level Switch MPC2000 MPC2

Level Switch MPC2

2Endress+Hauser

Basic device layout of the Magnet Level Switch MPC2

Level Switch MPC2

Analog input

(status)

Local HART (Ex d)

Average Temperature

Prothermo NMT539

Analog input (status) HART (Ex d)

Promonitor NRF560

Oil leak detector

NAR300

Degital output

PC Browser

Host system communicayion

NRM

NRS

Tankvision

NR30(MDP1/F)

NRR261

Level Switch MPC2

Endress+Hauser 3

Table of Contents

1. Safety instructions . . . . . . . . . . . . . . . . 4

1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2 Installation, commissioning and operation . . . . . . . . 4

1.3 Product Requirements . . . . . . . . . . . . . . . . . . . . . . . 4

1.4 Safety of operation . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.5 Notes on safety conventions and symbols . . . . . . . . . 5

2. Identification . . . . . . . . . . . . . . . . . . . . 6

2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.2 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . 7

2.3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3. Installation . . . . . . . . . . . . . . . . . . . . . 10

3.1 3.1 Incoming acceptance, transport, storage . . . . . . 10

4. Assembly and Installation . . . . . . . . . 11

4.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.2 Overflow alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.3 Mounting (Ex type) . . . . . . . . . . . . . . . . . . . . . . . . 17

5. Wiring . . . . . . . . . . . . . . . . . . . . . . . . . 18

6. Alarm contact changing . . . . . . . . . . . 19

7. Operating and Maintenance . . . . . . . . 19

8. Precaution for high temperature . . . . . 19

9. Troubleshooting . . . . . . . . . . . . . . . . . 20

9.1 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

9.2 Failure and Remedy . . . . . . . . . . . . . . . . . . . . . . . . 21

9.3 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

9.4 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

9.5 Contact addresses of Endress+Hauser . . . . . . . . . . . 21

10. Technical data . . . . . . . . . . . . . . . . . . 22

Level Switch MPC2

4Endress+Hauser

1 Safety instructions

1.1 Designated use

The MPC series level controllers are displacement type instruments for installation on tanks. It provides control

outputs from 1 to 4 contacts while activating microswitches

with a magnet. Switching mechanism is designed to operate these contacts independent of one another.

The instruments could therefore emit high and low alarm signals. It also performs pump control by utilizing the

independent operations of the contacts

1.2 Installation, commissioning and operation

• Mounting, electrical installation, start-up and maintenance of the instrument may only be carried

out by trained personnel authorized by the operator of the facility.

• Personnel must absolutely and without fail read and understand this Operating Manual before

carrying out its instructions.

• The instrument may only be operated by personnel who are authorized and trained by the operator

of the facility. All instructions in this manual are to be observed without fail.

•The installer must make sure that the measuring system is correctly wired according to the wiring

diagrams. The measuring system is to be grounded.

1.3 Product Requirements

Connection to the peripheral equipment

It is possible to connect to the peripheral equipment explained in this installation Instrumants. Please refer to

each installation Instrumants when connecting.

1.4 Safety of operation

Hazardous areas

Measuring systems for use in hazardous environments are accompanied by separate "Ex documentation",

which is an integral part of this Operating Manual. Strict compliance with the installation instructions and

ratings as stated in this supplementary documentation is mandatory.

•Ensure that all personnel are suitably qualified.

•Observe the specifications in the certificate as pipe as national and local regulations.

FCC approval

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1)

This device may not cause harmful interference, and (2) this device must accept any interference received,

including interference that may cause undesired operation.

Caution!

Changes or modifications not expressly approved by the party responsible for compliance could void the user’s

authority to operate the equipment.

1 Safety instructions

Level Switch MPC2

Endress+Hauser 5

1.5 Notes on safety conventions and symbols

In order to highlight safety-relevant or alternative operating procedures in the manual, the following

conventions have been used, each indicated by a corresponding symbol in the margin.

Safety conventions

Warning!

A warning highlights actions or procedures which, if not performed correctly, will lead to

personal injury, a safety hazard or destruction of the instrument

Caution!

Caution highlights actions or procedures which, if not performed correctly, may lead to

personal injury or incorrect functioning of the instrument

Note!

A note highlights actions or procedures which, if not performed correctly, may indirectly

affect operation or may lead to an instrument response which is not planned

Explosion protection

Device certified for use in explosion hazardous area

If the device has this symbol embossed on its name plate, it can be installed in an explosion

hazardous area

Explosion hazardous areas

Symbol used in drawings to indicate explosion hazardous areas.

– Devices located in and wiring entering areas with the designation

“explosion hazardous areas” must conform with the stated type of

protection

Safe area (non-explosion hazardous area)

Symbol used in drawings to indicate, if necessary, non-explosion hazardous areas.

– Devices located in safe areas still require a certificate if their outputs run into explosion

hazardous areas

Explosion protection

Direct voltage

A terminal to which or from which a direct current or voltage may be applied or supplied

Alternating voltage

A terminal to which or from which an alternating (sine-wave) current or voltage may be

applied or supplied

Grounded terminal

A grounded terminal, which as far as the operator is concerned, is already grounded by

means of an earth grounding system

Protective grounding (earth) terminal

A terminal which must be connected to earth ground prior to making any other

connection to the equipment

Equipotential connection (earth bonding)

A connection made to the plant grounding system which may be of type e.g. neutral star

or equipotential line according to national or company practice

1 Safety instructions

Level Switch MPC2

6Endress+Hauser

2 Identification

2.1 Device designation

2.1.1 Nameplate

The following technical data are given on the instrument nameplate:

Fig. 1: Name plate

Order Code

Serial No.

Explosion model

Tag No.

Order code Printed

MPC2-abcBxxxxxxxx MPC-2abcEB

MPC2-abcExxxxxxxx MPC-2abcE

MPC2-abcBxxxxxxxx MPC-2ab1EB

MPC2-abcExxxxxxxx MPC-2ab1E

MPC2-abcBxxxxxxxx MPC-2ab1EB

MPC2-abcExxxxxxxx MPC-2ab1E

MPC2-abcBxxxxxxxx MPC-2a1cEB

MPC2-abcExxxxxxxx MPC-2a1cE

eg: MPC2-304Bxxxxxxxx MPC-2304EB

*Refer to approved type

Approved type

MPC2-

㸡㸡㸡㸡

External Design

Without guide pipe

Internal pipe type

Outer pipe type (side-side)

Outer pipe type (side-bottom)

Radiation Fins

Without ﬁn

With ﬁn (single ﬁn,

double ﬁn)

Switching Point

1 x Level

2 x Level

3 x Level

4 x Level

1 x FRT orverﬂow detection

1 xCRT orverﬂow detection

Cable entry

PF(G)3/4

With cable connector

(TF16-11/TF22-13/

TF22-15/TF28-18)

abcd

2 Identification

Level Switch MPC2

Endress+Hauser 7

2.2 Ordering Information

010 Type:

0 Not selected

1 Internal pipe

2 External pipe (side-side inst. 25A/1")

3 External pipe (side-bottom inst. 25A/1")

020 Heat Radiation:

0 w/o fin, max. 100°C

1 Double fin max. 250°C

2Single fin max. 150°C

030 Switch count:

1 1 x Level

2 2 x Level

3 3 x Level

4 4 x Level

5 1 x FRT Overflow detection

6 1 x CRT Overflow detection

040 Approval:

B Flame proof d2G4, TIIS + cable gland

E Flame proof d2G4, TIIS

W Weather proof IP65

X Weather proof IP65 + cable connector

9 Special version, TSP-no. to be spec

050 Funcion:

0 Basic version

9 Special version, TSP-no. to be spec

060 Process Connection, Top Mounted Flange:

3 10K 65A RF, SUS304, JIS flange B2220

4 10K 65A RF, SUS316, JIS flange B2220

1 10K 80A RF, SUS304, JIS flange B2220

2 10K 80A RF, SUS316, JIS flange B2220

S 10K 100A RF, SUS304, JIS flange B2220

T 10K 100A RF, SUS316, JIS flange B2220

7 20K 65A RF, SUS304, JIS flange B2220

8 20K 65A RF, SUS316, JIS flange B2220

5 20K 80A RF, SUS304, JIS flange B2220

6 20K 80A RF, SUS316, JIS flange B2220

C 2-1/2"150lbs RF, SUS304, ANSI flange B16.5

D 2-1/2"150lbs RF, SUS316, ANSI flange B16.5

G 2-1/2"300lbs RF, SUS304, ANSI flange B16.5

H 2-1/2"300lbs RF, SUS316, ANSI flange B16.5

A 3" 150lbs RF, SUS304, ANSI flange B16.5

B 3" 150lbs RF, SUS316, ANSI flange B16.5

E 3" 300lbs RF, SUS304, ANSI flange B16.5

F 3" 300lbs RF, SUS316, ANSI flange B16.5

U 4" 150lbs RF, SUS304, ANSI flange B16.5

V 4" 150lbs RF, SUS316, ANSI flange B16.5

L 65A 150lbs RF, SUS304, JPI flange 7S-15

M 65A 150lbs RF, SUS316, JPI flange 7S-15

Q 65A 300lbs RF, SUS304, JPI flange 7S-15

R 65A 300lbs RF, SUS316,JPI flange 7S-15

J 80A 150lbs RF, SUS304, JPI flange 7S-15

K 80A 150lbs RF, SUS316, JPI flange 7S-15

N 80A 300lbs RF, SUS304, JPI flange 7S-15

P 80A 300lbs RF, SUS316, JPI flange 7S-15

W 100A 150lbs RF, SUS304, JPI flange 7S-15

X 100A 150lbs RF, SUS316, JPI flange 7S-15

9 Special version, TSP-no. to be spec.

MPC2- Product designation (part 1)

2 Identification

Level Switch MPC2

8Endress+Hauser

Note!

Order Info. 070 "Switch position"

When alarm point is 3 or 4 points and select "1: lower +upper", if you do not specify, we set the following

specification.

• 3 points : 2 upper limit, 1 lower limit

• 4 points : 2 upper limit, 2 lower limit

Order Info. 090 "Set point"

• Without internal pipe/external pipe, overflow alarm

– Please specify a setting length from top mounted flange bottom.

• with internal pipe

– with lenght of internal pipe plate + attached gasket + mounting gasket (6+2+2mm) in mind, please specify

a setting length from top mounted flange bottom.

• with external pipe

– with length of mounting gasket (2mm) in mind, please specify a setting length from top mounted flange

bottom.

• minimum setting length

– 1 point length (H) is more than 300mm. Please specify alarm interval with more than 150mm.

2.3 Scope of delivery

Caution!

It is essential to follow the instructions concerning the unpacking, transport and storage of measuring

070 Switch Position:

0Lower

1 Lower + upper

2 Upper

080 Pipe:

0 Not selected

1 .....mm T, internal pipe, SGP/SS

2 .....mm T, internal pipe, SUS304

3 .....mm T, internal pipe, SUS316

4 .....mm S, external pipe, STPG/SS, S25C

5 .....mm S, external pipe, SUS304

6 .....mm S, external pipe, SUS316

9 Special version, TSP-no. to be spec.

090 Set Point:

A mm H, flange-SW1(300-3850mm)

B mm H mmL1 H=flange-SW1 L1=SW1-SW2

C mm H mmL1 mmL2, H=flange-SW1 L1=SW1-SW2 L2=SW2-SW3

D mm H mmL1 mmL2 mmL3, H=flange-SW1 L1=SW1-SW2

L2=SW2-SW3, L3= SW3-SW4

Y Special version, TSP-no. to be spec.

100 Cable Entry:

0 Thread PF(G)3/4

1 Thread PF(G)3/4, TF16-11

2 Thread PF(G)1, TF22-13

3 Thread PF(G)1, TF22-15

4 Thread PF(G)1- 1/4, TF28-18

5 Thread NPT3/4

9 Special version, TSP-no. to be spec.

110 Density Range:

0 Not selected, no displacer

30.65 - 1.2g/cm3, see additional spec.

9 Special version, TSP-no. to be spec.

120 Colour:

0 Silver

9 Special version, TSP-no. to be spec.

MPC2- Complete product designation

2 Identification

Level Switch MPC2

Endress+Hauser 9

instruments given in the chapter "Incoming acceotance, transport, storage" .

The scope of delivery consists of:

• Assembled instrument

Accompanying documentation:

• Operating Instruction (this manual)

2 Identification

Level Switch MPC2

10 Endress+Hauser

3 Installation

3.1 3.1 Incoming acceptance, transport, storage

3.1.1 Incoming acceptance

Check the packing and contents for any signs of damage.

Check the shipment, make sure nothing is missing and that the scope of supply matches your order.

3.1.2 Transport

Caution!

Follow the safety instructions and transport conditions for instruments of more than 18 kg.

3.1.3 Storage

Pack the measuring instrument so that is protected against impacts for storage and transport. The original

packing material provides the optimum protection for this.

The permissible storage temperature is -10... + 60 °C

3 Installation

Table of contents

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