Endress+Hauser Cerabar PMP11 User manual

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Operating Instructions

Cerabar PMP11, PMP21, PMP23

Process pressure measurement

Pressure switch for safe measurement and monitoring of

absolute and gauge pressure

BA01271P/00/EN/01.14

71244883

2 Endress+Hauser

TAG No.: XXX000

Ser. No.: X000X000000

Order code 00X00-XXXX0XX0XXX

www.endress.com/deviceviewer Endress+Hauser Operations App

Serial number

A0023555

• Make sure the document is stored in a safe place such that it is always available when

working on or with the device.

• To avoid danger to individuals or the facility, read the "Basic safety instructions" section

carefully, as well as all other safety instructions in the document that are specific to

working procedures.

• The manufacturer reserves the right to modify technical data without prior notice. Your

Endress+Hauser distributor will supply you with current information and updates to

these Instructions.

Table of contents

Endress+Hauser 3

Table of contents

1 Document information .............. 4

1.1 Document function ..................... 4

1.2 Symbols used .......................... 4

1.3 Documentation ........................ 5

1.4 Terms and abbreviations ................. 7

1.5 Turn down calculation ................... 8

2 Basic safety instructions ............ 9

2.1 Requirements concerning the staff .......... 9

2.2 Designated use ........................ 9

2.3 Workplace safety ...................... 10

2.4 Operational safety ..................... 10

2.5 Product safety ........................ 10

3 Product description ................ 11

3.1 Product design ........................ 11

3.2 Function ............................ 11

4 Incoming acceptance and product

identification ..................... 12

4.1 Incoming acceptance ................... 12

4.2 Product identification ................... 13

4.3 Storage and transport .................. 13

5 Installation ....................... 15

5.1 Mounting dimensions .................. 15

5.2 Installation conditions .................. 15

5.3 Influence of the installation position ........ 15

5.4 Mounting location ..................... 16

5.5 Mounting the profiled seal for the universal

process adapter ....................... 17

5.6 Post-installation check .................. 17

6 Electrical connection .............. 18

6.1 Connecting the measuring unit ............ 18

6.2 Connection conditions .................. 19

6.3 Connection data ....................... 19

6.4 Post-connection check .................. 20

7 Operation options ................. 21

7.1 Plug-on display PHX20 (optional) .......... 21

8 Diagnostics and troubleshooting ... 25

8.1 Troubleshooting ...................... 25

8.2 Response of output to errors .............. 25

8.3 Disposal ............................ 25

9 Maintenance ...................... 26

9.1 Exterior cleaning ...................... 26

10 Repair ............................ 27

10.1 General notes ........................ 27

10.2 Return .............................. 27

11 Accessories ....................... 28

11.1 Weld-in adapter ...................... 28

11.2 Process adapter M24 ................... 28

11.3 Plug-on display PHX20 ................. 28

11.4 M12 plug connectors ................... 29

12 Technical data .................... 30

12.1 Input ............................... 30

12.2 Output ............................. 32

12.3 Performance characteristics of metallic

process isolating diaphragm .............. 34

12.4 Environment ......................... 36

12.5 Process ............................. 38

Index .................................. 39

Document information Cerabar PMP11, PMP21, PMP23

4 Endress+Hauser

1 Document information

1.1 Document function

These Operating Instructions contain all the information that is required in various phases

of the life cycle of the device: from product identification, incoming acceptance and

storage, to mounting, connection, operation and commissioning through to

troubleshooting, maintenance and disposal.

1.2 Symbols used

1.2.1 Safety symbols

Symbol Meaning

DANGER

DANGER!

This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in

serious or fatal injury.

WARNING

WARNING!

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in

serious or fatal injury.

CAUTION

CAUTION!

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in

minor or medium injury.

NOTICE

NOTE!

This symbol contains information on procedures and other facts which do not result in

personal injury.

1.2.2 Electrical symbols

Symbol Meaning Symbol Meaning

Direct current Alternating current

Direct current and alternating current Ground connection

A grounded terminal which, as far as

the operator is concerned, is

grounded via a grounding system.

Protective ground connection

A terminal which must be connected

to ground prior to establishing any

other connections.

Equipotential connection

A connection that has to be connected

to the plant grounding system: This

may be a potential equalization line

or a star grounding system depending

on national or company codes of

practice.

1.2.3 Tool symbols

Symbol Meaning

A0011222

Open-ended wrench

Cerabar PMP11, PMP21, PMP23 Document information

Endress+Hauser 5

1.2.4 Symbols for certain types of information

Symbol Meaning

Permitted

Procedures, processes or actions that are permitted.

Forbidden

Procedures, processes or actions that are forbidden.

Tip

Indicates additional information.

Reference to documentation

Reference to page

Reference to graphic

,…

Series of steps

Result of a step

Help in the event of a problem

Visual inspection

1.2.5 Symbols in graphics

Symbol Meaning

1, 2, 3 ... Item numbers

,…

Series of steps

A, B, C, ... Views

A-A, B-B, C-C, ... Sections

1.3 Documentation

The document types listed are available:

In the Downloads area of the Endress+Hauser website: www.endress.com →

Downloads

1.3.1 Technical Information (TI): planning aid for your device

Device Document

PMP11 TI01133P

PMP21 TI01133P

PMP23 TI01203P

The document contains all the technical data on the device and provides an overview of

the accessories and other products that can be ordered for the device.

1.3.2 Brief Operating Instructions (KA): getting the 1st measured

value quickly

KA01164P:

Document information Cerabar PMP11, PMP21, PMP23

6 Endress+Hauser

The Brief Operating Instructions contain all the essential information from incoming

acceptance to initial commissioning.

1.3.3 Safety Instructions (XA)

Safety Instructions (XA) are supplied with the device depending on the approval. These

instructions are an integral part of the Operating Instructions.

Device Directive Documentation Option 1)

PMP21

PMP23

ATEX II 1/2G Ex ia IIC T4 XA01271P BA

PMP21

PMP23

ATEX II 3G Ex eC IIC T4 In preparation BC

PMP21

PMP23

FM IS Cl. I, Div.1 Gr. A-D XA01321P FA

PMP21

PMP23

CSA C/US IS Cl. I Div. 1 Gr. A-D XA01322P CB

PMP21

PMP23

CSA General Purpose In preparation CA

PMP21

PMP23

GOST Ex ia IIC T4 Under development GA

PMP21

PMP23

IEC Ex ia IIC T4 Ga/Gb XA01271P IA

PMP21

PMP23

NEPSI Ex ia IIC T4 XA01363P NA

PMP21

PMP23

TIIS Ex ia IIC T4 In preparation TA

1) Product Configurator, order code for "Approval"

The nameplate provides information on the Safety Instructions (XA) that are relevant

for the device.

Cerabar PMP11, PMP21, PMP23 Document information

Endress+Hauser 7

1.4 Terms and abbreviations

URL OPLMWP

LRL

LRV URV

A0029505

Item Term/

abbreviation

Explanation

1 OPL The OPL (over pressure limit = sensor overload limit) for the measuring device

depends on the lowest-rated element, with regard to pressure, of the selected

components, i.e. the process connection has to be taken into consideration in

addition to the measuring cell. Also observe pressure-temperature dependency. For

the relevant standards and additional notes, see the "Pressure specifications" section

→  38.

The OPL may only be applied for a limited period of time.

2 MWP The MWP (maximum working pressure) for the sensors depends on the lowest-

rated element, with regard to pressure, of the selected components, i.e. the process

connection has to be taken into consideration in addition to the measuring cell.

Also observe pressure-temperature dependency. For the relevant standards and

additional notes, see the "Pressure specifications" section →  38.

The MWP may be applied at the device for an unlimited period.

The MWP can also be found on the nameplate.

3 Maximum sensor

measuring range

Span between LRL and URL

This sensor measuring range is equivalent to the maximum calibratable/adjustable

span.

4 Calibrated/

adjusted span

Span between LRV and URV

Factory setting: 0 to URL

Other calibrated spans can be ordered as customized spans.

p - Pressure

- LRL Lower range limit

- URL Upper range limit

- LRV Lower range value

- URV Upper range value

- TD (turn down) Turn down

The turn down is preset at the factory and cannot be changed.

Example - see the following section.

Document information Cerabar PMP11, PMP21, PMP23

8 Endress+Hauser

1.5 Turn down calculation

LRV URLURV

LRL

1 = 2 3

A0029545

1 Calibrated/adjusted span

2 Zero-based span

3 URL sensor

Example

• Sensor:10 bar (150 psi)

• Upper range value (URL) = 10 bar (150 psi)

Turn down (TD):

• Calibrated/adjusted span:

0 to 5 bar (0 to 75 psi)

• Lower range value (LRV) = 0 bar (0 psi)

• Upper range value (URV) = 5 bar (75 psi)

TD = URL

|URV - LRV|

TD = 10 bar (150 psi) = 2

|5 bar (75 psi) - 0 bar (0 psi)|

In this example, the TD is 2:1.

This span is based on the zero point.

Cerabar PMP11, PMP21, PMP23 Basic safety instructions

Endress+Hauser 9

2 Basic safety instructions

2.1 Requirements concerning the staff

The personnel for installation, commissioning, diagnostics and maintenance must fulfill

the following requirements:

‣Trained, qualified specialists: must have a relevant qualification for this specific

function and task

‣Are authorized by the plant owner/operator

‣Are familiar with federal/national regulations

‣Before beginning work, the specialist staff must have read and understood the

instructions in the Operating Instructions and supplementary documentation as well as

in the certificates (depending on the application)

‣Following instructions and basic conditions

The operating personnel must fulfill the following requirements:

‣Being instructed and authorized according to the requirements of the task by the

facility's owner-operator

‣Following the instructions in these Operating Instructions

2.2 Designated use

2.2.1 Application and media

The Cerabar is used to measure absolute and gauge pressure in gases, vapors and liquids.

The measuring device may be used for the following measurements (process variables)

• in compliance with the limit values specified under "Technical data"

• in compliance with the conditions that are listed in additional documentation such as the

XA and this manual.

Measured process variable

• PMP11: gauge pressure

• PMP21: gauge pressure or absolute pressure

• PMP23: gauge pressure or absolute pressure

Calculated process variable

Pressure

2.2.2 Incorrect use

The manufacturer is not liable for damage caused by improper or non-designated use.

Verification for borderline cases:

‣For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance

in verifying the corrosion resistance of process-wetted materials, but does not accept

any warranty or liability.

2.2.3 Residual risks

When in operation, the housing may reach a temperature close to the process

temperature.

Danger of burns from contact with surfaces!

‣For elevated process temperatures, ensure protection against contact to prevent burns.

Basic safety instructions Cerabar PMP11, PMP21, PMP23

10 Endress+Hauser

2.3 Workplace safety

For work on and with the device:

‣Wear the required personal protective equipment according to federal/national

regulations.

‣Switch off the supply voltage before connecting the device.

2.4 Operational safety

Risk of injury!

‣Operate the device in proper technical condition and fail-safe condition only.

‣The operator is responsible for interference-free operation of the device.

Conversions to the device

Unauthorized modifications to the device are not permitted and can lead to unforeseeable

dangers.

‣If, despite this, modifications are required, consult with Endress+Hauser.

Hazardous area

To eliminate the risk of danger to persons or the facility when the device is used in the

approval-related area (e.g. explosion protection, pressure equipment safety):

‣Check the nameplate to verify if the device ordered can be put to its intended use in the

approval-related area.

‣Observe the specifications in the separate supplementary documentation, such as the

XA or SD, which is an integral part of these Instructions.

2.5 Product safety

This measuring device is designed in accordance with good engineering practice to meet

state-of-the-art safety requirements, has been tested, and left the factory in a condition in

which it is safe to operate.

It meets general safety standards and legal requirements. It also complies with the EC

directives listed in the device-specific EC Declaration of Conformity. Endress+Hauser

confirms this by affixing the CE mark to the device.

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