Emerson ROSEMOUNT 5300 Configuration guide

Manual Supplement

00809-0900-4530, Rev AC

April 2019

Rosemount™ 5300 Level Transmitter

High Level Supervision

Contents

Safety messages...........................................................................................................................3

Introduction.................................................................................................................................4

Installation................................................................................................................................... 7

Configure the High Level Supervision function........................................................................... 14

Perform High Level Supervision test........................................................................................... 22

Perform proof test for SIS applications....................................................................................... 24

Preventive maintenance.............................................................................................................33

Service and troubleshooting.......................................................................................................35

Product Data Sheet for High Level Supervision........................................................................... 38

Manual Supplement April 2019

2 Rosemount 5300 Level Transmitter

1 Safety messages

WARNING

Failure to follow safe installation and servicing guidelines could result in

death or serious injury.

•Only qualified personnel should install the equipment.

•Use the equipment only as specified in this guide and the Reference

Manual. Refer to the Rosemount 5300 Level Transmitter Reference

Manual for more instruction.

Explosions could result in death or serious injury.

•Installation of device in an explosive environment must be in accordance

with appropriate local, national, and international standards, codes, and

practices.

•Ensure device is installed in accordance with intrinsically safe or non-

incendive field practices.

Electrical shock could cause death or serious injury.

•Avoid contact with the leads and terminals. High voltage that may be

present on leads can cause electrical shock.

•Make sure the mains power to the transmitter is off and the lines to any

other external power source are disconnected or not powered while

wiring the transmitter.

Process leaks could result in death or serious injury.

•Handle the transmitter carefully.

•If the process seal is damaged, gas could escape from the tank when

removing the transmitter head from the probe.

April 2019 Manual Supplement

Manual Supplement 3

2 Introduction

The High Level Supervision (HLS) function in the Rosemount 5300 Level

Transmitter is used to monitor a high level alarm limit. A reference reflector

is mounted on the probe at the position of the alarm limit. The HLS function

is also included in several Proof tests for Safety Instrumented System (SIS)

applications.

The test function

A test function is available where the device will output the level

corresponding to the reference reflector echo. This test proves that the

device is properly monitoring the reference reflector echo and can be used

to test the high level alarm in the host system.

The test function is useful to verify several conditions:

•Output from device corresponds to alarm limit configured in the host

system.

•Primary Variable, Upper Range Value, and Lower Range Value have been

properly configured in the device by performing a two point verification

of the output. The test function enables test of the second point

(reference reflector) without raising level.

•Reference reflector is found at the calibrated distance

—Device is capable of performing a successful measurement.

—High Level Supervision function has been activated and properly

calibrated.

(The High Level Supervision Test function supplements the Loop Test

function. You may still use a Loop Test to set a fixed analog out current and

check loop between device and host system.)

Proof tests for Safety Instrumented System (SIS) applications

Regular proof testing is an essential requirement for SIS in liquid level

measurement applications, as it ensures that they are operating to the

necessary safety integrity level. The High Level Supervision test function can

be used for proof testing; see Perform proof test for SIS applications.

For additional SIS and proof test information refer to the Rosemount 5300

Reference Manual section: Safety Instrumented Systems.)

Continuous monitoring

In addition, the device continuously monitors the echo corresponding to the

reference reflector and evaluates its position. The echo will be affected when

the product surface level is above the alarm limit.

This information is used by the device to determine if the product surface

level is at or above the high level alarm limit. The device will output the level

Manual Supplement April 2019

4 Rosemount 5300 Level Transmitter

corresponding to the surface level, but if the reference reflector echo is not

found and no valid surface echo is detected at or above the reference

reflector, then the device will alert this condition.

2.1 High Level Supervision kit

Figure 2-1: Kit for Model Code HL1 and HL2

A. Short reference reflector 1 in. (25 mm)

Figure 2-2: Kit for model code HL3

1x 1x

A. Long reference reflector 2.8 in (70 mm)

Table 2-1: High Level Supervision Kits

Article number Description

05300-7200-0001 Kit for model code HL1 and HL2

05300-7200-0002 Kit for model code HL3

April 2019 Manual Supplement

Manual Supplement 5

2.2 Required equipment

2 m

Measuring tape

Marker pen

Standard tools, e.g. screwdriver, wrench, pliers

Rosemount Radar Master

•Version 3.G0 or later

Rosemount 5300 firmware

•Version 2.H0 or later

•High Level Supervision software option enabled

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6 Rosemount 5300 Level Transmitter

3 Installation

Note

Make sure to follow the instructions carefully for successful installation.

3.1 Verify reference reflector in kit matches application

Different reference reflectors are used depending on the installation

environment.

Procedure

Select reference reflector according to Table 3-1.

Table 3-1: Application Categories

Device mounting type Reference reflector type Model code

3-in. to 8-in. pipe/chamber (inner

diameter)

Short 1 in. (25 mm) HL1, HL2

10-in. pipe/chamber or bigger (inner

diameter) or Open tank (tank without

pipe)

Long 2.8 in. (70 mm) HL3

Figure 3-1: Mounting Types

A B

A. Pipe/chamber

B. Open tank

C. Inner diameter

April 2019 Manual Supplement

Manual Supplement 7

3.2 Mounting considerations for the reference reflector

Figure 3-2: Mounting Range

A. Upper Reference Point

B. 20 in. (500 mm) to 157.5 in. (4000 mm)

C. Minimum 20 in. (500 mm)

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8 Rosemount 5300 Level Transmitter

Figure 3-3: Interfering Objects

A. Minimum 20 in. (500 mm)

Figure 3-4: Process Inlets

A. Minimum 2 in. (50 mm)

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Manual Supplement 9

Figure 3-5: Nozzle Installation

A. Minimum 20 in. (500 mm)

Table 3-2: Nozzle Considerations

Description Recommendation

Minimum Nozzle Diameter (D): 3 in. (75 mm)

Recommended maximum Nozzle

Diameter (D):

8 in. (200 mm)

Recommended maximum Nozzle Height

(H):

4 in. (100 mm) + Nozzle Diameter (D)

(e.g. max 10 in. for a 6 in. nozzle)

Figure 3-6: Nozzle Extended into Tank

A. Maximum 1 in. (25 mm)

Manual Supplement April 2019

10 Rosemount 5300 Level Transmitter

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