Emerson Rosemount 4600 User manual

Quick Start Guide

00825-0100-4022, Rev HB

February 2019

Rosemount™4600 Oil & Gas Panel

Pressure Transmitter

February 2019

Quick Start Guide

NOTICE

This guide provides basic guidelines for the Rosemount 4600 Oil & Gas Panel Pressure Transmitter. It does not

provide instructions for diagnostics, maintenance, service, troubleshooting, explosion-proof, flameproof, or

intrinsically safe (I.S.) installations. Refer to the Rosemount 4600 Reference Manual for more instruction.

This manual is also available electronically on Emerson.com/Rosemount.

Explosions can result in death or serious injury.

Transmitters located in hazardous areas should be installed in accordance with local codes and

requirements for that area.

Connection to transmitter housing uses a 1/2–14 NPT thread form. For hazardous location installations, the

Rosemount 4600 shall be connected using a suitable junction box, e.g. in the type of protection flameproof

enclosure “d” or increased safety “e”. Use appropriately rated Ex adapters, blanking elements, and glands

during installation.

Keep process insulation at least 1-in. (25 mm) from transmitter connection.

Electrical shock can result in death or serious injury.

Avoid contact with the leads and the terminals. High voltage that may be present on leads can cause electrical

shock.

Apply torque only to the hex flat located at the process end of the transmitter. Do not apply torque to the

transmitter body or electrical connection - severe damage could result. Do not exceed 100 ft-lb.

Contents

Mount the transmitter . . . . . . . . . . . . . . . . . . . . 3

Connect the wiring and power . . . . . . . . . . . . . 3

Configure the transmitter . . . . . . . . . . . . . . . . . 4

Trim the transmitter . . . . . . . . . . . . . . . . . . . . . . 5

Safety Instrumented Systems (SIS) . . . . . . . . . . . . . 6

Operation and maintenance . . . . . . . . . . . . . . . . . . 8

Product Certifications . . . . . . . . . . . . . . . . . . . . . . . . 9

Quick Start Guide

February 2019

1.0 Mount the transmitter

1.1 Electrical connection

1. Pull the leads through the threaded mounting hole in the panel wall.

2. Hand tighten the electrical connection into the mounting hole.

3. Using a wrench on the hex flat at the process connection, apply sufficient

torque to prevent transmitter vibration. Do not exceed 100 ft-lb.

1.2 Process connection

1. Hand tighten the appropriate sized impulse piping connector into the

process connection.

2. Using a wrench on the hex flat at the impulse piping connection, apply

enough torque to prevent process fluid leakage. Do not exceed 100 ft-lb.

2.0 Connect the wiring and power

Use the following steps to wire the transmitter:

1. Connect the red lead to the “+” terminal of the power supply.

2. Connect the black lead to the “-” terminal of the I/O card on the PLC.

3. Connect the green lead to panel ground.

The figure below shows the wiring connections necessary to power a

Rosemount 4600 and enable communications with a hand-held Field

Communicator.

Figure 1. Rosemount 4600 Field Wiring

A. Rosemount 4600

B. RL> 250 ohm

C. Power supply

D. I/A card

E. PLC

F. Field Communicator

February 2019

Quick Start Guide

2.1 Power supply

The dc power supply should provide power with less than two percent ripple.

The total resistance load is the sum of the resistance of the signal leads and the

load resistance of the controller, indicator, and related pieces. Note that the

resistance of intrinsic safety barriers, if used, must be included.

3.0 Configure the transmitter

Note

A check ( ✓) indicates the basic configuration parameters. At a minimum, these

parameters should be verified as part of the configuration and startup procedure.

Figure 2. Load Limitation

Maximum loop resistance = 43.5 (power supply voltage – 11.25)

The Field Communicator requires a minimum loop resistance of 250Ωfor communication.

Table 1. Field Communicator Fast Key Sequence

Function Fast Key sequence

Alarm Level Config. 1, 4, 2, 7, 7

Alarm and Saturation Levels 1, 4, 2, 7

Analog Output Alarm Direction 1, 4, 2, 7, 6

Analog Output Trim 1, 2, 3, 2

Burst Mode On/Off 1, 4, 3, 3, 3

Burst Options 1, 4, 3, 3, 4

✓Damping 1, 3, 6

Date 1, 3, 4, 1

Descriptor 1, 3, 4, 2

Digital To Analog Trim (4–20 mA Output) 1, 2, 3, 2, 1

Field Device Information 1, 4, 4, 1

Loop Test 1, 2, 2

1387

11.25 20 30 42.4

500

1000

Voltage (Vdc)

Load (Ohms)

Operating

region

Quick Start Guide

February 2019

4.0 Trim the transmitter

Note

Transmitters are shipped from Emerson™fully configured per request or by the factory

default of full scale (span = upper range limit).

4.1 Zero trim

A zero trim is a single-point adjustment to compensate mounting position and

sealed gauge pressure effects. When performing a zero trim, ensure the

transmitter is vented to atmosphere.

Lower Sensor Trim 1, 2, 3, 3, 2

Message 1, 3, 4, 3

Number of Requested Preambles 1, 4, 3, 3, 2

Pressure Alert Config. 1, 4, 3, 5, 3

Poll Address 1, 4, 3, 3, 1

Poll a Multidropped Transmitter Left Arrow, 4, 1, 1

Re-mapping 1, 4, 3, 6, 4

Rerange- Keypad Input 1, 2, 3, 1, 1

Saturation Level Config. 1, 4, 2, 7, 8

Scaled D/A Trim (4–20 mA Output) 1, 2, 3, 2, 2

Scaled Variable Config. 1, 4, 3, 4, 7

Self Test (Transmitter) 1, 2, 1, 1

Sensor Information 1, 4, 4, 2

Sensor Temperature 1, 1, 4

Sensor Trim 1, 2, 3, 3

Sensor Trim Points 1, 2, 3, 3, 5

Status 1, 2, 1, 2

✓Tag 1, 3, 1

Temperature Alert Config. 1, 4, 3, 5, 4

Transmitter Security (Write Protect) 1, 3, 4, 5

✓Units (Process Variable) 1, 3, 2

Upper Sensor Trim 1, 2, 3, 3, 3

Zero Trim 1, 2, 3, 3, 1

Table 1. Field Communicator Fast Key Sequence

Function Fast Key sequence

February 2019

Quick Start Guide

4.2 Using the Field Communicator

1. Vent the transmitter to atmosphere and connect Field Communicator.

2. At the main menu, input the Fast Key sequence.

3. Follow the commands to perform a zero trim.

4.3 Using the transmitter zero adjustment target

1. Vent the transmitter.

2. Set the 4 mA point by touching the magnetic end of a small magnetic tool to

the zero target (Z) on the transmitter. You must maintain contact for at least

two seconds, but no longer than 10 seconds for the zero function to activate.

3. Verify the output is 4 mA.

Figure 3. Local Zero and Span Target Locations

A. Magnetic span target

B. Magnetic zero target

5.0 Safety Instrumented Systems (SIS)

The following section applies to Rosemount 4600 Transmitters used in SIS

applications.

Note

Transmitter output is not safety-rated during the following: configuration changes,

multidrop, loop test. Alternative means should be used to ensure process safety during

transmitter configuration and maintenance activities.

Installation

No special installation is required in addition to the standard installation

practices outlined in this document.

The loop must be designed so the terminal voltage does not drop below

11.25 Vdc when the transmitter output is 22.5 mA.

Fast Keys 1, 3, 3, 2

Quick Start Guide

February 2019

Configuration

Use any HART®compliant master to communicate with and verify configuration

of the Rosemount 4600.

User-selected damping will affect the transmitter’s ability to respond to

changes in the applied process. The damping value + response time must not

exceed the loop requirements.

Note

DCS or safety logic solver must be configured to match transmitter configuration. Figure 4

identifies the two alarm levels available and their operation values. Change the alarm

direction to the required HI or LO alarm position.

Figure 4. Alarm Levels

Reference Table 1 on page 4 for the Fast Keys to change alarm position.

Note

Some detected faults are indicated on the analog output at a level above high alarm

regardless of the alarm selection.

6.0 Operation and maintenance

Proof test and inspection

The following proof tests are recommended. Proof test results and corrective

actions taken must be documented at

Emerson.com/Rosemount/Safety-Measurement in the event that an error is

found in the safety functionality.

Reference Table 1 for the Fast Keys to perform a Loop Test, Analog Output Trim,

or Sensor Trim. See the Rosemount 4600 Reference Manual for additional

information.

Namur alarm Level

1. Transmitter Failure, alarm in LO position.

2. Transmitter Failure, alarm in HI position.

Normal

operation 20.8 mA

High saturation

21.75(2

)

3.9 mA

Low saturation

3.75 mA(1) 20 mA

4 mA

Normal

operation

4 mA 20.5 mA

High saturation

22.5(2)

3.8 mA

Low saturation

3.6 mA(1) 20 mA

February 2019

Quick Start Guide

Proof test

This proof test will detect 90 percent of DU failures not detected by the

Rosemount 4600 automatic diagnostics.

1. Conduct a loop test. On Field Communicator enter the Fast Key sequence

1,2,2.

a. Enter the milliampere value representing a high alarm state and verify

that the analog current reaches that value.(1)

b. Enter the milliampere value representing a low alarm state and verify that

the analog current reaches that value.(2)

2. Perform a two-point sensor calibration check(3) using the 4–20 mA range

points as the calibration points.

a. If necessary, use one of the trim procedures available in the Rosemount

4600 Reference Manual to calibrate.

Note

The user determines the proof-test requirements for impulse piping.

Product repair

All failures detected by the transmitter diagnostics or by the proof-test must be

reported. Feedback can be submitted electronically at

Emerson.com/Rosemount/Safety-Measurement

6.1 Reference

Specifications

The transmitter must be operated in accordance to the functional and

performance specifications provided in the reference manual.

Failure rate data

The FMEDA report includes failure rates. This report is available at

Emerson.com/Rosemount.

Rosemount 4600 safety failure values

Safety accuracy: 2.0 percent(4)

Safety response time- 1.5 seconds

Product life

50 years – based on worst case component wear-out mechanisms – not based

on wear-out process wetted materials.

1. This tests for compliance voltage problems such as a low loop power supply voltage or increased wiring resistance.

This also tests for other possible failures.

2. This tests for possible quiescent current related failures.

3. If the two-point calibration is performed with electrical instrumentation, this proof test will not detect any failures of

the sensor.

4. A two percent variation of the transmitter mA output is allowed before a safety trip. Trip values in the DCS or safety

logic solver should be derated by two percent.

Quick Start Guide

February 2019

7.0 Product Certifications

Rev 1.7

7.1 European directive information

A copy of the EC Declaration of Conformity can be found at the end of the Quick

Start Guide. The most recent revision of the EC Declaration of Conformity can be

found at Emerson.com/Rosemount.

7.2 Ordinary Location Certification

As standard, the transmitter has been examined and tested to determine that

the design meets the basic electrical, mechanical, and fire protection

requirements by a nationally recognized test laboratory (NRTL) as accredited by

the Federal Occupational Safety and Health Administration (OSHA).

North America

E5 US Explosionproof (XP) and Dust-Ignitionproof (DIP)

Certificate: 3012302

Standards: FM Class 3600 - 2011; Class 3615 - 2006; FM Class 3810 - 2005;

NEMA®250 - 1991; ANSI/ISA-S12.0.01 - 1998; ANSI/ISA-S12.22.01- 1998;

ANSI/ISA-60079-0 - 2009

Markings: Explosionproof for Class I, Division 1, Groups B, C, and D; Flameproof for

Class 1, Zone 1 AEx d IIC T5 (–40 to 85 °C); Dust-ignition proof for Class II and

Class III, Division 1, Groups E, F, and G; Temperature Code T5

(Tamb= –40 to 85 °C); Enclosure Type 4X; Conduit seal not required.

I5 US Intrinsic Safety (IS), Nonincendive (NI)

Certificate: 3012302

Standards: FM Class 3600 - 2011; Class 3610 - 2010; Class 3611-2004; NEMA 250 -1991;

ANSI/ISA-S12.0.01 - 1998; ANSI/ISA-S12.22.01 - 1998;

ANSI/ISA-60079-0-2009; ANSI/ISA-60079-11- 2009

Markings: Intrinsically Safe for use in Class I, Division 1, Groups A, B, C, and D;

Temperature Code T4 (–50 to 70 °C); Intrinsically Safe for use in Class I,

Zone 0 AEx ia IIC T4 (–50 to 70 °C) in accordance with control drawing

04620-5007; Nonincendive for Class I, Division 2, Groups A, B, C, and D when

connected in accordance with Rosemount drawing 04620-5007; Enclosure

Type 4X

E6 Canada Explosionproof and Division 2

Certificate: 1384913

Standards: CSA Std C22.2 No. 25-1966; CSA Std C22.2 No. 30-M1986;

CAN/CSA-C22.2 No. 94-M91; CSA Std C22.2 No. 142-M1987;

CAN/CSA-C22.2 No. 157-92; CSA Std C22.2 No. 213-M1987;

CAN/CSA-E79- 0-95; CAN/CSA- E79-1-95; CAN/CSA- E79-11-95;

ANSI/ISA No. 12.27.01-2011

Markings: Explosionproof for Class I, Division 1, Groups B, C, and D; Dust-Ignitionproof for

Class II and Class III, Division 1, Groups E, F, and G; Temperature Code

T5 (–50 to 40 °C); Explosion-proof for Class 1, Zone 1 Ex d IIC

T5 (–20 to 40 °C); Suitable for Class I, Division 2, Groups A, B, C, and D when

installed per Rosemount drawing 04620-5005; Enclosure Type 4X; Conduit seal

not required.

February 2019

Quick Start Guide

I6 Canada Intrinsic Safety

Certificate: 1384913

Standards: CSA Std C22.2 No. 25-1966; CSA Std C22.2 No. 30-M1986;

CAN/CSA-C22.2 No. 94-M91; CSA Std C22.2 No. 142-M1987;

CAN/CSA-C22.2 No. 157-92; CSA Std C22.2 No. 213-M1987;

CAN/CSA-E79- 0-95; CAN/CSA- E79-1-95; CAN/CSA- E79-11-95;

ANSI/ISA No. 12.27.01-2011

Markings: Intrinsically Safe for use in Class I, Division 1, Groups A, B, C, and D;

Temperature Code T3C (–50 to 70 °C); Intrinsically Safe for use in Class I,

Zone 0 Ex ia IIC T4 (–50 to 70 °C) when connected in accordance with

Rosemount drawing 04620-5005; Enclosure Type 4X; For entity parameters

see control drawing 04620-5005

Europe

E1 ATEX Flameproof

Certificate: KEMA02ATEX2231X

Standards: EN60079-0:2006; EN60079-1:2014; EN60079-26:2015;

Markings: II 1/2 G Ex db IIC T6…T4 Ga/Gb T4/T5(–60 °C ≤Ta≤+80 °C),

T6 (–60 °C ≤Ta≤+70 °C)

Special Conditions for Safe Use (X):

1. The device contains a thin wall diaphragm less than 1 mm thick that forms a boundary

between Category 1 (process connection) and Category 2 (all other parts of the

equipment). The model code and data sheet are to be consulted for details of the

diaphragm material. During installation, maintenance, and use the environmental

conditions to which the diaphragm will be subjected shall be taken into account. The

manufacturer's instructions for installation and maintenance shall be followed in detail

to assure safety during its expected lifetime.

2. Flameproof joints are not intended for repair.

I1 ATEX Intrinsic Safety

Certificate: Baseefa03ATEX0114X

Standards: EN60079-0: 2012+A11:3013, EN60079-11:2012

Markings: II 1 G Ex ia IIC T4 Ga (–40 °C ≤Ta≤+70 °C)

Process connection

temperature range (°C)

Ambient

temperature range

Temperature class/maximum

surface temperature

–60 to +70 °C –60 to +70 °C T6/ T135 °C

–60 to +80 °C –60 to +80 °C T5/ T135 °C

–60 to +120 °C T4/ T135 °C

Parameters HART

Voltage Ui30 V

Current Ii200 mA

Power Pi1.0 W

Capacitance Ci35 nF

Inductance Li390 μH

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