Emerson Micro Motion 4200 User manual

Installation Manual

MMI-20058013, Rev AF

November2023

Micro Motion™ 4200 2-Wire Transmitter

Safety messages

Safety messages are provided throughout this manual to protect personnel and equipment. Read each safety

message carefully before proceeding to the next step.

Safety and approval information

This Micro Motion product complies with all applicable European directives when properly installed in accordance

with the instructions in this manual. Refer to the EU Declaration of Conformity for directives that apply to this

product. The following are available: the EU Declaration of Conformity, with all applicable European directives, and the

complete ATEX installation drawings and instructions. In addition, the IECEx installation instructions for installations

outside of the European Union and the CSA installation instructions for installations in North America are available at

Emerson.com or through your local Micro Motion support center.

Other information

Troubleshooting information can be found in the appropriate Configuration and Use Manual. Product data sheets and

manuals are available from the Micro Motion website at Emerson.com.

Return policy

Follow Emerson procedures when returning equipment. These procedures ensure legal compliance with government

transportation agencies and help provide a safe working environment for Emerson employees. If you fail to follow

Emerson procedures, then Emerson will not accept your returned equipment.

Return procedures and forms are available on our web support site at Emerson.com, or by calling the Micro Motion

Customer Service department.

Contents

Chapter 1 Planning..................................................................................................................................... 5

1.1 About this document.................................................................................................................. 5

1.2 Related documentation.............................................................................................................. 5

1.3 Meter components......................................................................................................................5

1.4 Installation types......................................................................................................................... 5

1.5 Installation checklist....................................................................................................................8

1.6 Maximum cable lengths between sensor and transmitter..................................................10

Chapter 2 Mounting and sensor wiring................................................................................................. 11

2.1 Mounting and sensor wiring for integral-mount transmitters........................................... 11

2.2 Mount the transmitter to a wall or instrument pole.............................................................11

2.3 Wire the 9-wire remote-mount transmitter to the sensor...................................................16

2.4 Ground the meter components...............................................................................................18

2.5 Rotating the transmitter on the sensor (optional)................................................................19

2.6 Rotating the display orientation..............................................................................................20

2.7 Rotate the sensor wiring junction box on a remote-mount transmitter (optional)..........21

Chapter 3 Wiring the channels................................................................................................................23

3.1 Installation types for the 4200 transmitter............................................................................23

3.2 Available channels.....................................................................................................................24

3.3 Barriers verified by Micro Motion........................................................................................... 25

3.4 Channel power requirements .................................................................................................25

3.5 Access the wiring channels...................................................................................................... 30

3.6 Wire the Channel A mA HART output..................................................................................... 31

3.7 Wire the Channel B mA output................................................................................................32

3.8 Wire Frequency/Discrete output (Channel B)........................................................................ 32

3.9 Wire the mA/SIL output............................................................................................................ 33

Chapter 4 Powering up the transmitter.................................................................................................35

Chapter 5 Configuring the transmitter with Guided Setup.................................................................37

Chapter 6 Using the display controls..................................................................................................... 39

6.1 Configure the display backlight...............................................................................................40

Chapter 7 Communicating with the transmitter..................................................................................41

Installation Manual Contents

MMI-20058013 November2023

Installation Manual 3

Contents Installation Manual

November2023 MMI-20058013

4 Micro Motion 4200 2-Wire Transmitter

1 Planning

1.1 About this document

This manual provides information on planning, mounting, wiring, and initial setup

of the Micro Motion transmitter. For information on full configuration, maintenance,

troubleshooting, or service of the transmitter, see the Micro Motion 4200 Transmitters

Configuration and Use Manual.

The information in this document assumes that users understand basic transmitter and

sensor installation, configuration, and maintenance concepts and procedures.

1.2 Related documentation

See the approval documentation shipped with the transmitter, or download the

appropriate documentation from the Micro Motion web site ( www.emerson.com/

flowmeasurement):

•Micro Motion 4200 Transmitters Configuration and Use Manual

•Micro Motion 4200 2-Wire Transmitter Product Data Sheet

•Micro Motion 4200 2-Wire Safety Manual for Safety Instrumented Systems (SIS)

•ProLink III with ProcessViz Software User Manual

•Replacing the Junction Box for the 4200 Transmitter and the 5700 Transmitter

•Replacing the Sensor Cable for the 4200 Transmitter and the 5700 Transmitter

•Sensor installation manual, which is shipped with the sensor

•FMEDA report for Coriolis Flowmeter with 4200 Transmitter, Prepared for Emerson by

exida.com LLC

1.3 Meter components

A 4200 meter consists of the following components:

•A transmitter

•A sensor

1.4 Installation types

The 4200 transmitter was ordered and shipped for one of two installation types. The fifth

character of the transmitter number indicates the installation type.

Figure 1-1: Installation type indication for 4200 transmitters

The number is located on the device tag on the side of the transmitter.

Installation Manual Planning

MMI-20058013 November2023

Installation Manual 5

Table 1-1: Installation types for 4200 transmitters

Code Description

I Integral mount painted aluminum

C Remote mount painted aluminum

J Integral mount stainless steel

P Remote mount stainless steel

Figure 1-2: 4200 transmitter painted aluminum -- Integral mount

A. Conduit openings

B. Clamping ring

C. Sensor case

D. Transmitter housing cover (hidden from view)

The transmitter is installed directly on the sensor.

The connections between the transmitter and sensor are 9-wire, and do not require field

wiring on the integral mount version.

The I/O connections consist of two channels, each channel being 2-wire. Power must be

supplied to Channel A for the transmitter to operate, while Channel B connections are

optional.

Planning Installation Manual

November2023 MMI-20058013

6 Micro Motion 4200 2-Wire Transmitter

Figure 1-3: 4200 transmitter stainless steel -- Integral mount

A. Clamping ring

B. Junction box

The transmitter is installed remotely from the sensor. The 9-wire connection between the

sensor and transmitter must be field wired. Power supply and I/O must be field wired to

the transmitter. The sensor connection is in the junction box.

Installation Manual Planning

MMI-20058013 November2023

Installation Manual 7

1.5 Installation checklist

□Safety messages are provided throughout this content to protect personnel and

equipment. Read each safety message carefully before proceeding to the next step.

□When choosing a location for components, refer to the following guidelines:

—See the sensor installation manual for information on locating the sensor with

remote-mount or extended-mount electronics.

—Do not install a component in a location where its temperature, humidity, or

vibration limits will be exceeded.

—Maximum distance between components depends on the wire size, the wire type,

and the power supply. Ensure that sufficient power is supplied to the transmitter

terminals.

□If you plan to mount the transmitter in a hazardous area:

—Verify that the transmitter has the appropriate hazardous area approval. Each

transmitter has a hazardous area approval tag attached to the transmitter housing.

—Ensure that any cable used between the transmitter and the sensor meets the

hazardous area requirements.

—For ATEX/IECEx installations, you must strictly adhere to the safety instructions

documented in the ATEX/IECEx approvals documentation available on the

product documentation DVD shipped with the product or at www.emerson.com/

flowmeasurement.

□Verify that you have the appropriate cable and required cable installation parts for your

installation. For wiring between the transmitter and sensor, verify the maximum cable

length does not exceed 60 ft (20 m).

□The transmitter can be mounted in any orientation as long as the conduit openings do

not point upward.

CAUTION

Installing the transmitter with the conduit openings or transmitter display facing

upward risks condensation moisture entering the transmitter housing, which could

damage the transmitter.

□Any fittings, adapters, or blanking elements used on either conduit entries or threaded

joints that are a part of flame proof joints must comply with the requirements of EN/IEC

60079-1 & 60079-14 or CSA C22.2 No 30 & UL 1203 for Europe/International and North

America respectively.

Only qualified personnel can select and install these elements in accordance with

EN/IEC 60079-14 for ATEX/IECEx or to NEC/CEC for North America.

□To prevent conduit connectors from seizing in the threads of the conduit openings,

apply a conductive anti-galling compound to the threads, or wrap threads with PTFE

tape a minimum of two wraps per standard installation practices.

Wrap the tape in the opposite direction that the male threads will turn when inserted

into the female conduit opening.

□To maintain the Ingress protection thread sealant, a sealing washer, or O-ring must be

applied.

Planning Installation Manual

November2023 MMI-20058013

8 Micro Motion 4200 2-Wire Transmitter

—For Zone 1 applications thread sealant must also comply with the requirements of

EN/IEC 60079-14 and thus must be non-setting, non-metallic, non-combustible, and

maintain earthing between the equipment and conduit.

—For Class I, Groups A, B, C, and D applications thread sealant must also comply with

the requirements of UL 1203/CSA C22.2 No. 30.

□Minimize the amount of moisture or condensation inside the transmitter housing.

Moisture inside the transmitter housing can damage the transmitter and cause

measurement error or flow meter failure. To do this:

—Ensure the integrity of all gaskets and O-rings

—Install drip legs on conduit or cable

—Seal unused conduit openings

—Ensure that all covers are fully tightened

□Mount the meter in a location and orientation that satisfies the following conditions:

—Allows sufficient clearance to open the transmitter housing cover. Install with 8–10

inches (200–250 mm) clearance at the wiring access points.

—Provides clear access for installing cabling to the transmitter.

—Provides clear access to all wiring terminals for troubleshooting.

Installation Manual Planning

MMI-20058013 November2023

Installation Manual 9

1.6 Maximum cable lengths between sensor and

transmitter

The maximum cable length between the sensor and transmitter that are separately

installed is determined by cable type.

Cable type Wire gauge Maximum length

MicroMotion 9-wire remote

mount

Not applicable 60ft (18m)

Planning Installation Manual

November2023 MMI-20058013

10 Micro Motion 4200 2-Wire Transmitter

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