Emerson Rosemount 1151 User manual

www.rosemount.com

¢00825-0100-4360N¤

Quick Installation Guide

00825-0100-4593, Rev BA

July 2009 Rosemount 1151

Step 1: Mount the Transmitter

Step 2: Consider Housing Rotation

Step 3: Connect the Wiring and Power Up

Step 4: Set Switches

Step 5: Configuration

Step 6: Trim the Transmitter

Product Certifications

Start

End

Rosemount 1151 Pressure Transmitter

with 4-20 mA HART Protocol

4593_Rev_BA.fm Page 1 Friday, August 7, 2009 3:38 PM

Product Discontinued

Quick Installation Guide

00825-0100-4593, Rev BA

July 2009

Rosemount 1151

WARNING

Explosions could result in death or serious injury:

Installation of this transmitter in an explosive environment must be in accordance with the appropriate

local, national, and international standards, codes, and practices. Please review the approvals section

of the 1151 reference manual for any restrictions associated with a safe installation.

• Before connecting a HART-based communicator in an explosive atmosphere, make sure the

instruments in the loop are installed in accordance with intrinsically safe or non-incendive field

wiring practices.

• In an Explosion-Proof/Flame-Proof installation, do not remove the transmitter covers when power

is applied to the unit.

Process leaks may cause harm or result in death.

• To avoid process leaks, only use the o-ring designed to seal with the corresponding flange

adapter.

Electrical shock can result in death or serious injury.

• Avoid contact with the leads and the terminals. High voltage that may be present on leads can

cause electrical shock.

IMPORTANT NOTICE

This installation guide provides basic guidelines for Rosemount 1151 transmitters. It does not provide

instructions for configuration, diagnostics, maintenance, service, troubleshooting, Explosion-Proof,

Flame-Proof, or intrinsically safe (I.S.) installations. Refer to the Rosemount 1151 reference manual

(document number 00809-0100-4360) for more instruction. This manual is also available electronically

on www.emersonprocess.com/rosemount.

4593_Rev_BA.fm Page 2 Friday, August 7, 2009 3:38 PM

Quick Installation Guide

00825-0100-4593, Rev BA

July 2009 Rosemount 1151

STEP 1: MOUNT THE TRANSMITTER

A. Applications

Liquid Flow Applications

1. Place taps to the side of the line.

2. Mount beside or below the taps.

Gas Flow Applications

1. Place taps in the top or side of the line.

2. Mount beside or above the taps.

Steam Flow Applications

1. Place taps to the side of the line.

2. Mount beside or below the taps.

3. Fill impulse lines with water.

Flow

4593_Rev_BA.fm Page 3 Friday, August 7, 2009 3:38 PM

Quick Installation Guide

00825-0100-4593, Rev BA

July 2009

Rosemount 1151

STEP 1 CONTINUED...

B. Optional Mounting Brackets

When installing the transmitter to one of the optional mounting brackets, torque the bracket

bolts to 125 in.-lbs. (0,9 N-m). Pipe Mount

Panel Mount(1)

(1) Panel bolts are customer supplied.

Flat Mount

4593_Rev_BA.fm Page 4 Friday, August 7, 2009 3:38 PM

Quick Installation Guide

00825-0100-4593, Rev BA

July 2009 Rosemount 1151

STEP 1 CONTINUED...

C. O-rings with Flange Adapters

WARNING

Whenever the flanges or adapters are removed, visually inspect the o-rings. Replace them if

there are any signs of damage, such as nicks or cuts. If you replace the o-rings, re-torque

the flange bolts and alignment screws after installation to compensate for seating of the

PTFE o-ring.

Failure to install proper flange adapter O-rings may cause process leaks, which can result in death or

serious injury. The two flange adapters are distinguished by unique O-ring grooves. Only use the O-ring

that is designed for its specific flange adapter, as shown below.

Rosemount 3051S / 3051 / 2051 / 3001 / 3095

Rosemount 1151

Flange Adapter

O-ring

Flange Adapter

O-ring

PTFE Based

Elastomer

PTFE

Elastomer

4593_Rev_BA.fm Page 5 Friday, August 7, 2009 3:38 PM

Quick Installation Guide

00825-0100-4593, Rev BA

July 2009

Rosemount 1151

STEP 2: CONSIDER HOUSING ROTATION

To improve field access or to better view the optional LCD display:

1. Loosen the housing lock nut.

2. Rotate the housing clockwise to the desired position – up to 90° from its original position.

Over rotating will damage the transmitter.

3. If the desired position is attained, tighten the housing lock nut.

4. If the desired position cannot be reached because the housing will not rotate further,

rotate the housing counterclockwise until in the desired position (up to 90° from its

original position).

5. Tighten the housing lock nut to 420-in/lb. Use a sealing compound

(Loctite 222 – Small Screw Threadlocker) on the threads to ensure a watertight seal on

the housing.

NOTE

If the desired position cannot be attained within the 90° limit, the transmitter will need to be

disassembled. See the Rosemount 1151 reference manual (document number

00809-0100-4360) for further instruction.

Housing Lock Nut

4593_Rev_BA.fm Page 6 Friday, August 7, 2009 3:38 PM

Quick Installation Guide

00825-0100-4593, Rev BA

July 2009 Rosemount 1151

STEP 3: CONNECT THE WIRING AND POWER UP

Use the following steps to wire the transmitter:

1. Remove the housing cover on the side marked TERMINALS on the nameplate.

2. Connect the positive lead to the “+” terminal and the negative lead to the “–” terminal.

Figure 1. Field Wiring Diagram

Installation of the transient protection terminal block does not provide transient protection unless the 1151

case is properly grounded.

3. Ensure proper grounding. It is important that the instrument cable shield:

• be trimmed close and insulated from touching the transmitter housing

• be connected to the next shield if cable is routed through a junction box

• be connected to a good earth ground at the power supply end

NOTE

Do not connect the powered signal wiring to the test terminals. Power could damage the test

diode in the test connection. Twisted pair cable should be used for best results. In high

EMI/RFI environments, use either transient terminal block or shielded signal wiring. Use 12

to 24 AWG wire and do not exceed 5,000 feet (1500 meters).

4. Plug and seal unused conduit connections.

5. If applicable, install wiring with a drip loop. Arrange the drip loop so the bottom is lower

than the conduit connections and the transmitter housing.

6. Replace the housing cover.

RL250 ⍀

Optional

Indicator

Current

Meter

Power

Supply

4593_Rev_BA.fm Page 7 Friday, August 7, 2009 3:38 PM

Quick Installation Guide

00825-0100-4593, Rev BA

July 2009

Rosemount 1151

STEP 3 CONTINUED...

Power Supply

The dc power supply should provide power with less than two percent ripple. The total

resistance load is the sum of the resistance of the signal leads and the load resistance of the

controller, indicator, and related pieces. Note that the resistance of intrinsic safety barriers, if

used, must be included.

Figure 2. Load Limitation

Code Vmin Vmax Rmin Rmax RLat Supply Voltage (VS)

S(1)

(1) A minimum of 250



is required for communication.

12 45 0 1650 RL= 43.5 (VS– 12)

Rmax

Rmin Vmin VSVmax

Operating

Region

4593_Rev_BA.fm Page 8 Friday, August 7, 2009 3:38 PM

Quick Installation Guide

00825-0100-4593, Rev BA

July 2009 Rosemount 1151

STEP 4: CONFIGURE THE TRANSMITTER

Failure Mode Alarm Switch

1. Remove the housing cover.

2. Locate the failure mode switch (see Figure 3).

3. Move the switch to the desired alarm setting. To set the failure mode to high alarm,

position the switch toward “HI.” To set the failure mode to low alarm, position the switch

to “LO.”

4. Replace the housing cover.

Write-Protect Switch

In the “ON” position, the write-protect switch prevents changes to the configuration data.

1. Remove the housing cover.

2. Move the write-protect switch to the “OFF.”

3. Verify transmitter configuration (see “Verify Transmitter Configuration”).

4. Move the write-protect switch to the “ON.”

5. Replace the housing cover.

Figure 3. Switch Locations

Failure Mode Switch Write-Protection Switch

Zero Adjustment

Buttons

4593_Rev_BA.fm Page 9 Friday, August 7, 2009 3:38 PM

Quick Installation Guide

00825-0100-4593, Rev BA

July 2009

Rosemount 1151

STEP 5: CALIBRATE THE TRANSMITTER

Verify Transmitter Configuration

NOTE:

A check (✓) indicates the basic configuration parameters. At minimum, these parameters

should be verified as part of the configuration and startup procedure.

Table 1. HART Communicator Fast Key Sequence

Function Fast Key Sequences

Analog Output 3

Analog Output Alarm 1, 4, 3, 3

Burst Mode Control 1, 4, 3, 4, 3

Burst Operation 1, 4, 3, 4, 4

Calibration 1, 2, 3

Characterize 1, 4, 1, 1, 2, 2

✓Damping 1, 3, 6

Date 1, 3, 4, 1

Descriptor 1, 3, 4, 2

Digital-to-Analog Trim (4–20 mA Output) 1, 2, 3, 2, 1

Field Device Information 1, 4, 4, 1

Full Trim 1, 2, 3, 3

Keypad Input 1, 2, 3, 1, 1

Loop Test 1, 2, 2

Lower Range Value 4, 1

Lower Sensor Trim 1, 2, 3, 3, 2

Message 1, 3, 4, 3

Meter Type 1, 3, 4, 5

Number of Requested Preambles 1, 4, 3, 4, 2

Percent Range 1, 1, 2

Poll Address 1, 4, 3, 4, 1

Pressure 2

✓Range Values 1, 3, 3

Rerange 1, 2, 3, 1

Scaled D/A Trim (4–20 mA Output) 1, 2, 3, 2, 2

Self-Test (Transmitter) 1, 2, 1, 1

Sensor Information 1, 4, 4, 2

Sensor Trim Points 1, 2, 3, 3, 4

Status 1, 2, 1, 2

✓Tag 1, 3, 1

✓Transfer Function (Setting Output Type) 1, 3, 5

Transmitter Security (Write Protect) 1, 3, 4, 4

Trim Analog Output 1, 2, 3, 2

✓Units (Process Variable) 1, 3, 2

Upper Range Value 5, 2

Upper Sensor Trim 1, 2, 3, 3, 3

Zero Trim 1, 2, 3, 3, 1

4593_Rev_BA.fm Page 10 Friday, August 7, 2009 3:38 PM

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