Emerson XC1008D Wiring diagram

XC1008D-XC1011D-

XC1015D and VGC810

(rel. 1.5A)

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INDEX

1. GENERAL WARNING 4

1.1 PLEASE READ BEFORE USING THIS MANUAL 4

1.2 SAFETY PRECAUTIONS 4

2. WIRING CONNECTIONS 5

2.1 XC1008D 5

2.2 XC1011D 6

2.3 XC1015D 7

2.4 DESCRIPTIONS OF THE WIRING CONNECTIONS 7

3. USER INTERFACE 9

3.1 WHAT IS DISPLAYED WHEN THE KEYBOARD IS CONNECTED 9

3.2 DISPLAY VISUALIZATION 10

3.3 PROGRAMMING 12

4. SERVICE MENU 15

4.1 HOW TO ENTER THE SERVICE MENU 15

4.2 HOW TO PROGRAM AN INSTRUMENT USING A HOT KEY 16

4.3 HOW TO SEE THE VALUES OF ANALOG OUTPUTS 16

4.4 HOW TO SEE THE STATUS OF THE RELAYS 17

4.5 COMPRESSOR SERVICE SUB- MENU –FOR MAINTENANCE SECTIONS 17

4.6 HOW TO SEE THE STATUS OF DIGITAL INPUTS 19

4.7 HOW TO SEE THE VALUES OF THE PROBES 20

4.8 HOW TO SET TIME AND DATE 20

5. ALARMS 21

5.1 MENU ACTIVE ALARMS 21

5.2 ACTIVE ALARM LOG MENU 22

5.3 ACTIVE ALARM LOG MENU 23

6. PARAMETERS 23

7. REGULATION 42

7.1 NEUTRAL ZONE ADJUSTMENT –ONLY FOR COMPRESSORS 42

7.2 PROPORTIONAL BAND ADJUSTMENT –FOR COMPRESSORS AND FANS 43

8. SCREW COMPRESSORS 45

8.1 REGULATION WITH SCREW COMPRESSORS LIKE BITZER/HANBELL/REFCOMP ETC 45

8.2 REGULATION WITH SCREW COMPRESSORS LIKE FRASCOLD 45

9. ANALOG OUTPUTS FOR INVERTER 47

9.1 COMPRESSOR MANAGEMENT 47

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9.2 FANS MANAGEMENT WITH INVERTER–1FANS GROUP WITH INVERTER MODE,OTHERS ON IN

ON/OFF MODE 49

9.3 MANAGEMENT OF ALL FANS WITH INVERTER –PROPORTIONAL INVERTER 49

10. ALARM LIST 50

10.1 ALARM CONDITIONS –SUMMARY TABLE 51

11. CONFIGURATION ERRORS 53

12. MOUNTING & INSTALLATION 53

12.1 XC1000D DIMENSIONS 54

12.2 VG810 DIMENSIONS AND MOUNTING 55

13. ELECTRICAL CONNECTIONS 56

13.1 PROBES CONNECTION 56

14. RS485 SERIAL LINK 56

15. TECHNICAL FEATURES 56

16. DEFAULT SETTING 58

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1. GENERAL WARNING

1.1 Please read before using this manual

This manual is part of the product and should be kept near the instrument for easy and quick

reference.

The instrument shall not be used for purposes different from those described hereunder. It

cannot be used as a safety device.

Check the application limits before proceeding.

1.2 Safety Precautions

Check the supply voltage is correct before connecting the instrument.

Do not expose to water or moisture: use the controller only within the operating limits avoiding

sudden temperature changes with high atmospheric humidity to prevent formation of

condensation

Warning: disconnect all electrical connections before any kind of maintenance.

The instrument must not be opened.

In case of failure or faulty operation send the instrument back to the distributor or to “DIXELL

s.r.l.” (see address) with a detailed description of the fault.

Consider the maximum current which can be applied to each relay (see Technical Data).

Ensure that the wires for probes, loads and the power supply are separated and far enough

from each other, without crossing or intertwining.

Fit the probe where it is not accessible bythe end user.

In case of applications in industrial environments, the use of mains filters (our mod. FT1) in

parallel with inductive loads could be useful.

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2. Wiring connections

2.1 XC1008D

NOTE: according to the models the digital inputs: (3-18) and (52-55) can operates at 230V/120V

or 24V. Verify on the controller which is the right voltage that can be applied.

ATTENTION

Configurable digital inputs (term. 36-43) are free voltage.

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2.2 XC1011D

NOTE: according to the models the digital inputs: (3-24) and (52-59) can operates at 230V/120V

or 24V. Verify on the controller which is the right voltage that can be applied.

ATTENTION

Configurable digital inputs (term. 36-43) are free voltage.

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2.3 XC1015D

NOTE: according to the models the digital inputs: (3-26) and (46-59) can operates at 230V/120V

or 24V. Verify on the controller which is the right voltage that can be applied.

ATTENTION

Configurable digital inputs (term. 36-43) are free voltage.

2.4 Descriptions of the wiring connections

1 - 2 Power supply: WARNING: THE SUPPLY IS 24Vac/dc

3 –26 Digital inputs for safeties of compressors and fans – main voltage. When an d. i. is

activated, the corresponding output is switched OFF. Please note: the digital input 1 is linked to

the relay 1 (C1); d.i. 2 to relay 2 (C2), etc.

30-31Analog output 4 (0-10V or 4-20mA depends on the parameter 3Q1)

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31-32 Analog output 3 (0-10V or 4-20mA depends on the parameter 3Q1)

34-35 Analog output 1 (0-10V or 4-20mA depends on the parameter 1Q1)

33-34 Analog output 2 (0-10V or 4-20mA depends on the parameter 1Q1)

36-37 Configurable digital input 1 (free voltage)

38-39 Configurable digital input 2 (free voltage)

40-41 Configurable digital input 3 (free voltage)

42-43Configurable digital input 4 (free voltage)

46-51 Digital inputs for safeties of compressors and fans – main voltage. When an d. i. is

activated, the corresponding output is switched OFF. Please note: the digital input 1 is linked to

the relay 1 (C1); d.i. 2 to relay 2 (C2), etc.

52 - 53 Low pressure-switch input for circuit 1: input at the same voltage of loads.

54 - 55 High pressure-switch input for circuit 1: input at the same voltage of loads.

56 - 57 Low pressure-switch input for circuit 2: input at the same voltage of loads.

58 - 59 High pressure-switch input for circuit 2: input at the same voltage of loads.

60-61 RS485 output

62 –(63) or (68): Suction probe input for circuit 1:

with AI1 = cur or rat use 62 -68

with AI1 = ntc or ptc use 62 -63

64 –(63) or (68): Suction probe input for circuit 2:

with AI1 = cur or rat use 64 -68

with AI1 = ntc or ptc use 64 -63

65 –(66) or (69): Condensing probe input for circuit 1:

with AI8 = cur or rat use 65 -69

with AI8 = ntc or ptc use 65 -66

67 –(66) or (69): Condensing probe input for circuit 2:

with AI8 = cur or rat use 67 -69

with AI8 = ntc or ptc use 67 -66

70-71 Auxiliary probe 1

71-72 Auxiliary probe 2

73-74 Auxiliary probe 3

74-75 Auxiliary probe 4

78- 79- 80 Keyboard

81-82-83: Safety relay: XC1000D off or damaged: 81-82 closed

XC1000D working: 81-83 closed

84-85-86: Alarm relay:

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88 - 103 and 106 - 119 Relay configurable outputs for compressors, fans, alarms and aux.

The functioning of the relays depends on thesetting of the correspondent C(i).

3. User interface

3.1 What is displayed when the keyboard is connected

Where:

release: Rel Firmware XC1000D / release OS Visograph / release Program Visograph

Push the ENTER key to enter the standard visualization

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3.2 Display visualization

(1) Symbol of compressor: it’s present for the following configuration of the parameter C0.

C0 = 1A0D; 1A1D, 2A0D, 2A1D, “2A2D

(2) Status of the suction section:

The pressure (temperature) is below the regulation band and the capacity of the plant

is decreasing

The pressure (temperature) is above the regulation band and the capacity of the plant

is increasing

(3) Analog output status for frequency compressor: it’s present only if a frequency

compressor is used. It displays the percentage of the analog output driving the inverter.

Not present if the “free” analog output is used.

(4) Suction pressure (temperature) set point: : it’s present for the following configuration of

the parameter C0: 1A0D; 1A1D, 2A0D, 2A1D, “2A2D

(5) Current value of suction pressure (temperature): it’s present for the following

configuration of the parameter C0: 1A0D; 1A1D, 2A0D, 2A1D, “2A2D

(6) Alarm: it’s display when an alarm happens in suction section

(7) Alarm: it’s display when an alarm happens in delivery section

(8) Delivery pressure (temperature) set point: it’s present for the following configuration of

the parameter C0: 0A1D; 1A1D, 0A2D, 1A2D, “2A2D

(9) Current value of delivery pressure (temperature): it’s present for the following

configuration of the parameter C0: 0A1D; 1A1D, 0A2D, 1A2D, “2A2D

This manual suits for next models

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