Emerson QC54 FOUNDATION User manual

FieldQ

April 2017

Installation guide

DOC.IG.QC54.1 Rev.: 2

FieldQ

FieldQ Control Module

QC54 FOUNDATION™ Fieldbus

FieldQ

April 2017

Installation guide

DOC.IG.QC54.1 Rev.: 2

Fig. 2.1 Check proper mounting before connecting

air supply and electrical wiring.

Control Module Type Label =

QC54..WP.. = Foundation Fieldbus™

Weather Proof

QC54..P4..= Foundation Fieldbus™ Non-

incendive/Non Sparking/FISCO ic

QC54..P1..= Foundation Fieldbus™

intrinsically safe/FISCO

Actuator Type Label =

QS xxxx = Single acting (Spring Return)

QD xxxx = Double acting

Fig. 2.2 Identification

1 Applicable modules

QC54 - FOUNDATION Fieldbus™

- Weather Proof

- Non-incendive/Non-Sparking/FISCO ic

- Intrinsically safe/FISCO

Note:

These variations can be equipped with one or two

pilot valves:

* One pilot valve is default and suitable for normal

operation of double acting or spring return

actuators.

* Two pilot valves are required for Fail in Last Posi-

tion function on double acting actuators.

The enclosures have a IP66 or NEMA 4X, ingress

protected rating.

2 Before starting

* Actuator must be isolated both pneumatically

and electrically before any (dis)assembly is

begun.

* Hazards related to the control of external

processes under measurement, are beyond

the scope of of the content described in this

document.

* Installation, adjustment, putting into service,

use, assembly, disassembly and maintenance

of the control module must be done by qualified

personnel.

* Do not install, operate, or maintain a Q series

control module without being fully trained and

qualified in valve, actuator, and accessory

installation, operation, and maintenance.

* To avoid personal injury or property damage,

it is important to carefully read, understand,

and follow all of the contents of this manual,

including all safety cautions and warnings.

* Be sure that the actuator is correctly mounted

before connecting air supply and electrical

wiring (see Installation & Operation Manual

FieldQ Valve Actuator, DOC.IOM.Q.E)

* Check the module label for the right execution

(see figure 2.2)

* Check the type of actuator: single or double

acting (see figure 2.2).

* For mechanical installation of the module see

installation instruction leaflet DOC.QC4.MTI.1,

as shipped with the module.

* If you have any questions regarding these

instructions, contact your Emerson sales office

before proceeding as shipped with the module.

FieldQ

April 2017

Installation guide

DOC.IG.QC54.1 Rev.: 2

Control Module

Type Label

Terminal com-

partment

Lockable

Module cover

Option: 1 or 2 speed

control throttles

Fig 2.4 Control module overview

Option: Local Manual Control

Option: Additional Local Manual

Control for “Fail in Last Position”

2.1 Mechanical alignment and mounting of

the control module

The control module is equipped with an alignment-

edge on top of the module. This allows easy align-

ment and mounting of the control module on to

the actuator housing.

Procedure: (see figure 2.3)

1. First take care that both mating faces from the

actuator and control module are clean and free

of dirt.

2. Check if the module has the required function

3. Remove the transparent film from the control

module.

4. Ensure seals are placed correctly.

5. Level the screws with the surface.

6. Place the alignment-edge (1) of the control

module at the top of the pneumatic interface.

7. Flip the module down taking care that the IPT

Probe (2) on the actuator fits in the mating hole

on the control module and loosely place the

screws.

8. Tighten screws according force in sequence.

Alignment-edge

Fig. 2.3 Alignment and mounting of control

module to actuator

IPT probe

Tightening moments

The Control Module should be fastened by using

an Allen key and applying the following tightening

moments:

- Allen Key No 5: 6.1 to 6.6 Nm

(54 - 58.4 In.lbs)

(1)

(2)

FieldQ

April 2017

Installation guide

DOC.IG.QC54.1 Rev.: 2

3 Pneumatic connections

Fig 3.2 Install drip loops

5µm

IMPORTANT

1 The actuator/valve combination can move

after connecting the air supply.

2 Ensure that the QC54 control modules are

mounted properly to the actuator to achieve

good functioning and the required ingress

protection, before connecting the air supply.

3 Check that the maximum supply pressure

Pmax = 8bar/116Psi

4 Be sure that the minimum required supply

pressure for the application is available at the

actuator.

5 Take appropriate measures to prevent conden-

sation or moisture to entering the actuator or

the control module. Condensation or moisture

can damage these components and can result

in failures.

6 The exhaust ports Ra and Rb on the module

(see figure 3.1) are shipped from the factory

with transport protection.

* If ingress protection IP66 or NEMA 4X is re-

quired, appropriate connections must be used

in exhaust ports Ra & Rb.

3.1 Operating media :

* Air or inert gasses.

* Air filtered at 5 micron.

* Dew point 10 K below operating temperature.

* For subzero applications take appropriate

measures.

3.2 Single acting (spring return) or Double

acting actuator :

1 Remove the transport sticker from the air supply

(Ps).

2 Connect air supply to port (Ps).

Fig. 3.1: Pneumatic connections

Single acting

Control

Module cover

1/4” BSP or

1/4” NPT

Double acting

1/4” BSP or

1/4” NPT

FieldQ

April 2017

Installation guide

DOC.IG.QC54.1 Rev.: 2

4 Electric Connections

WARNING

* Do not put the Control module and the Pneu-

matic module in direct contact with magnetic

material. This can cause damage or malfunc-

tion of the position feedback.

* If the Control Module is used in a manner not

specified by the manufacturer, the protection

provided by the equipment may be impaired.

* If required, mount earth wire (1) between top

(2) and bottom (3) ring of earth wire connec-

tion (see figure 4.1).

Table 4.1 Electrical data QC54 - FF

Voltage range * 9 to 32 volts

Maximum current 18 mA

Reverse polarity

protection

Unit is not polarity sensitive.

Required external

protection

Restrict the power supply

current to <600mA.

Environmental conditions :

Temperature * -20°C to +50°C

(-4°F to +122°F)

Humidity 0 to 85% at 25°C(+77°F)

derate to 50% above 40°C

(104°F) (non-condensing).

Altitude Operating full power available

up to 2000 meter (6000 feet).

Use In- and outdoor.

* In case the Control module is used in Hazardous

locations, check the chapters 10, 11 or 12 for

detailed instructions.

Fig.4.1 Earth wire connections

FieldQ

April 2017

Installation guide

DOC.IG.QC54.1 Rev.: 2

Blue

Brown

Green/Yellow

M127/8" UNC

Fig. 4.3 Terminal connections

Quick connector pinouts:

(male chassis part)

Fig. 4.4 Quick connector pinouts

Quick

connector

Terminal

Electrical entries: Button board

4.1 Procedure

1. Remove control module cover (see figure 4.2)

2. Guide the cable(s) through the electrical

entry(ies).

- Use and mount cable glands as required by

national or local legislation.

- When IP65/NEMA4X ingress protection is

required, the electrical entries must be fitted

with glands rated IP65/NEMA4X or higher.

- Apply minimum thread counts:

For NPT, at least 5 full threads

For Metric, at least 8 full threads for

Group A/B and 5 full threads of Group C/D

3. Connect the FOUNDATION™ Fieldbus signal

to the applicable terminals (see figure 4.3).

- For 7/8” or M12 quick connector pinout,

see figure 4.3 and 4.4.

- For hazardous area connections, see the

wiring instructions in 11.5 and 11.6

4. Mount the function module cover to the hous-

ing (see figure 4.2) or continue with chapter 5.

Take care that the cover seal is in place to comply

to dust and water tightness according to

IP66/NEMA4X.

4.2 F

oundation

Fieldbus installation and

wiring guidelines

Please check www.fieldbus.org for various applica-

tion guides like installation and wiring guidelines.

Table 4.2 Wiring dimensions

Wire type Dimensions

Solid wire 2.5mm2max.

Stranded wire 0.33 - 2.5mm2or 22 - 12 AWG

Table 4.3 Tools

Tool Dimensions

Cover lock screw Allen key 2mm

Tool for terminals Screw driver 0.6 x 3.5

Fig. 4.2 Installing wiring

Field wiring Actuator wiring

Power

supply

Wiring Terminals

3/4”NPT

or M20

1/2”NPT

or M20

Control Module

Type Label

Terminal

compartment

Lockable

Module cover

FieldQ

April 2017

Installation guide

DOC.IG.QC54.1 Rev.: 2

5 Initial setup

5.1 Initialization procedure

Initialization sets automatically the switch points for

the position feedback of the actuator (see fig. 5.2)

Additionally, initialization checks if the actuator

and control module configuration match. This

procedure will detect the action type (Fail-Open,

Fail-Close or Fail in last position) and generate an

alert if there is a configuration issue.

This process is done automatically, by the module,

however, the user must start it and the unit must be

wired according chapter 4.

Digital communication is not required but power

supply is necessary (9V to 32V DC).

The initialization process can be started in one of

two ways:

1. Initialization using the local buttons (see §5.2).

2. Initialization using a bus command (see

Reference manual QC54, DOC.RM.QC54.E)

5.2 Initialization using local buttons

1 Press and confirm press the “Status/Auto-Initial-

ization” button

2 Status LED will blink.

3 Actuator will cycle 2 or 3 times.

4 At the end of the routine the Status LED switches

to constant on, meaning the initialization was

successful.

Remark:

- If the button board does not work, see §5.3.1.

- If the Status LED is flashing, the auto initializa-

tion routine has failed, see §5.3.2.

- If the read out in the PLC or DCS is reversed or

readjustment of the exact positions is needed,

- If it is not possible to finish the auto-initialization

routine, the limit switch points can be set, by the

bus. In both cases, see Reference manual QC54,

DOC.RM.QC54.E. chapter 3.4

WARNING

* During the initialization routine the actuator /

valve combination will cycle several times.

* Before initialization check whether the

actuator and valve have the same “Open” and

“Closed” positions.

* Ensure that the valve stroke is not obstructed

before the initialization routine is started.

Closed

reassignment

button

Fig. 5.1 Reassignment buttons

(located behind front cover of module).

Fig. 5.2 Feedback characteristic

Press and

confirm press

* The default setting of the reassignment buttons is:

enabled when the unit is in “Out of Service”.

Table 5.1 Status LED indications

Status Status LED action

OK (init successful) Constant on

Initializing Blinking (see fig. 5.1)

Init error Flashing (see fig. 5.1)

Init default Flashing (see fig. 5.1)

Identification Flashing for 300 sec.

5.3 Troubleshooting

LED = Flashing

off

LED = Blinking

off

Status LED

Open

reassignment

button

Time

10°max

±40°

“Close”

end

position

“Open”

end position

End stop

offsets

Factory settings

End stop

offsets

Setting after initialization

FieldQ

April 2017

Installation guide

DOC.IG.QC54.1 Rev.: 2

Fig. 5.3 Button board functionality

Closed

Reassignment

button

Status / Auto

Initialization

button

Open

Reassignment

button

5.3.1 “Factory default settings”, using the

button board.

To set the control module to its factory default set-

tings, do the following;

1. Power must be connected according chapter 4

and the Status LED is either on or flashing.

2. Disconnect the power.

3. Press both reassignment (OPEN and CLOSE) but-

tons.

4. Reconnect power.

5. Status LED goes on.

6. Release the reassignment (OPEN and CLOSE)

buttons.

7. Observe that the Status LED indicates that the

unit is in its “Init Default” state (Flashing, see

§5.2)

5.3.2 If auto initialization procedure has failed

(Status LED is flashing)

1. Check supply pressure

2. Check Actuator assembly code (see Installation

& Operation Manual FieldQ Valve Actuator,

DOC.IOM.Q.E)

3. Repeat the initialization procedure.

4. When the actuator does not move within 10

seconds, the auto initialization will fail.

5. To solve this either;

- Perform the “default setting” procedure (see

§5.3.1) and repeat the initialization proce-

dure (see §5.2), or

- Set the limit switch points individually by the

bus see Reference manual QC54,

DOC.RM.QC54.E chapter 3.4.

6 Check functioning

To perform a function test, please see chapter 3 of

Reference manual QC54, DOC.RM.QC54.E.

- After checking the functioning mount the control

module cover to the housing (see figure 3.1).

7 Maintenance

The FieldQ control modules are designed to operate

without maintenance.

For any further maintenance to the actuator see

Installation & Operation Manual FieldQ Valve

Actuator, DOC.IOM.Q.E or contact your local FieldQ

representative.

For any further maintenance to the control module

see Maintenance Manual, DOC.MM.QC54.E or

contact your local FieldQ representative.

Installation, adjustment, putting into service, use,

assembly, disassembly, maintenance and repair of the

control module must be done by qualified personnel.

WARNING

• Substitution of components may impair

suitability of the equipment

Table 2 Button board functionality (see fig. 5.3)

Action Reassignment buttons

Initialize Press and confirm press the “Status/Auto-Initialization” button.

Set to factory default Push both reassignment buttons and hold while powering up. Release

buttons when Status LED is solid.

Switch point re-adjustment A new switch point can be set by pressing and confirm press the corre-

sponding “Open” or “Closed” button (actuator wil not cycle).

FieldQ

April 2017

Installation guide

DOC.IG.QC54.1 Rev.: 2

8 Optional Controls

8.1 Manual Control options

(see figure 8.1)

For commissioning, emergency or maintenance

purposes, the FieldQ can be supplied with one or two

Manual Control options. These can operate the spool

t valve(s) inside the module and as such operate the

actuator, when there is air pressure available, but no

control signal or power supply.

8.1.1 Mounting Manual Control

1. To add a Manual Control, remove the plug(s)

in front of the module and turn in the Manual

Control.

- For normal operation the module should be

fitted with one Manual Control.

- For Double Acting with a Fail-in-Last-Position

function, two Manual Control can be fitted.

8.1.2 Manual Control operation

1. The Manual Control has a “Push & Lock” func-

tion:

- To operate the Manual Control, use a screw

driver, push to activate and release to de-

activate the pilot valves.

- If required turn it 45°, to lock it in position

and keep the actuator in its operated state.

2. In case of a Fail in Last Position configuration

with two manual controls:

- The manual control on the right side (default

location) will pressurize the central air cham-

ber and cause the actuator to rotate counter

clock wise. For reverse acting

FieldQ actuators (Assembly code CC) the

actuator will rotate clock wise.

- The manual control on the left side (Location

for 2nd Manual Control) will pressurize the

end cap air chambers and cause the actuator

to rotate clock wise. For reverse acting

FieldQ actuators (Assembly code CC) the

actuator will rotate counter clock wise.

- In order to operate one of the manual con-

trol, be sure the opposite manual control is

de-activated and unlocked.

45°

Fig. 8.1 Local Manual Control options

Location for 2nd

Manual Control

Default location

of Manual Control

Off

FieldQ

April 2017

Installation guide

DOC.IG.QC54.1 Rev.: 2

8.2 Speed control option

(see figure 8.2).

The FieldQ can be supplied with a Speed Control

option. One throttle is required for Spring Return

actuators and up to two for Double Acting actua-

tors.

The speed control throttle controls the air flow

in and out of an air chamber and as such limits

the speed of the “Opening” and “Closing” stroke

simultaneously

8.2.1 Mounting Speed Control throttle(s):

1. Remove the plug(s) at the side of the module

and turn in the throttle (2).

2. Spring Return actuators: Use the top entry only.

3. Double acting actuators: Use both bottom and

top entries.

- For standard actuators, the top entry will

throttle the closing stroke.

- For standard actuators, the bottom entry will

throttle the opening stroke.

- For reverse acting actuators, the opposite

strokes will be throttled.

8.2.2 Adjusting Speed Control throttle(s):

1. Remove the nut cap (1).

2. Clockwise rotation of the adjustment screw

reduces the speed.

3. Counter clockwise rotation of the adjustment

screw increases the speed.

4. Replace the nut cap.

9 Related Information

Spring Return:

Top entry only.

Fig. 8.2 Speed control operation

Double Acting:

Bottom and/or top

entries.

9.1 FOUNDATION Fieldbus installation and

wiring guidelines

Please check www.fieldbus.org for various applica-

tion guides like installation and wiring guidelines.

9.2 Other Related Information

Other documents containing information related to

the FieldQ module include:

1.604.12 FOUNDATION Fieldbus Control

Module data sheet

DOC.RM.QC54.E Reference Manual for

FieldQ with FOUNDATION

Fieldbus Function module.

DOC.IOM.Q.E Installation Operation & Mainte-

nance Manual.

These documents are available, in multiple

languages, for download from

www.emerson.com/fieldq

9.3 Device driver

The following DD drivers can be downloaded from

www.emerson.com/fieldq:

For general use Q-Series DD Rev. 4

For use in combina-

tion with DeltaV Q-Series DD Rev. 4 DeltaV

9.4 Applied IECEx standards

The following standards are applied:

- For FieldQ Control Module QC54...P4... ,

IEC 60079-0 Ed. 6.0 : 2011

IEC 60079-15 Ed. 4.0 : 2010

IEC 60079-31 Ed. 2.0 : 2013

- For FieldQ Control Module QC54...P1... ,

IEC 60079-0 Ed. 6.0 : 2011

IEC 60079-11 Ed. 6.0 : 2011

IEC 60079-26 Ed. 3.0 : 2014

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