Emerson Bettis XTE3000 User manual

Installation, Operation and Maintenance Manual

MDE 256 Rev. 1

March 2022

Bettis XTE3000

PROFIBUS DPV2 Slave Redundancy Module

March 2022

Installation, Operation and Maintenance Manual

MDE 256 Rev. 1

Rev Date Description Prepared Checked Approved

1 March 2022 General update (Migration to new template)

Revision Details

Revision Details2

Revision Details

Installation, Operation and Maintenance Manual

MDE 256 Rev. 1

Table of Contents

March 2022

Table of Contents

Section 1: Introduction

Introduction............................................................................................................ 1

Section 2: Operation and Storage

Operation and Storage............................................................................................ 2

Section 3: PRO2000V4_RED Implementation

3.1 Communication Features.............................................................................. 3

3.2 On Board Indication ...................................................................................... 4

Section 4: PROFIBUS DP Description

4.1 RS485 Transmission Mode ............................................................................ 6

Section 5: PRO2000V4_RED Power-Up

PRO2000V4_RED Power-Up.................................................................................... 8

Section 6: Slave Redundancy (DP-V2)

6.1 Redundancy Structures............................................................................... 11

Section 7: Wiring: Bus Terminations

Wiring: Bus Terminations...................................................................................... 12

Section 8: Master Controller (PLC) Commissioning

8.1 GSD Installing ............................................................................................. 14

8.2 PRO2000V4_RED Interface ......................................................................... 21

Section 9: Local Operator Interface Commissioning

9.1 Bus Control ................................................................................................. 24

9.2 Node Report ............................................................................................... 25

9.3 Bus Signal Failure Indication ........................................................................ 27

Section 10: Data Exchange Mode (Cyclic Communication)

10.1 Cyclic Communication DPV0....................................................................... 28

10.1.1 Output Data (PLC to Device)........................................................... 28

10.1.2 Input Data (Device to PLC).............................................................. 29

10.2 Acyclic Communication DPV1 (MS2)........................................................... 30

10.2.1 Nameplate ..................................................................................... 30

10.2.2 General Data and Command .......................................................... 31

10.2.3 Maintenance Information for PROFIBUS

Guideline Compliance (Read Only) ................................................. 33

Table of Contents

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Installation, Operation and Maintenance Manual

MDE 256 Rev. 1

Table of Contents

10.2.4 Alarm and Warning Log for PROFIBUS

Guideline Compliance (Read Only) ................................................. 35

10.2.5 Maintenance Commands for PROFIBUS Guideline Compliance ....... 37

10.2.6 Maintenance Information ............................................................... 38

10.2.7 Alarm and Warning Log.................................................................. 39

10.2.8 Maintenance Commands............................................................... 41

Section 11: Diagnosis - Alarms

11.1 Diagnosis Data Blocks ................................................................................. 43

11.1.1 Standard Diagnosis Block ............................................................... 43

11.1.2 Identify Related Block..................................................................... 45

11.1.3  ActuatorSpecicDiagnosticAlarm................................................. 46

11.1.4 Extended Diagnosis: RedCom Status Message ................................ 48

Appendix A: Diagnosis: Card Information from PLC

Diagnosis: Card Information from PLC................................................................... 50

Appendix B: Note for Base Card FW 7.00

Note for Base Card FW 7.00.................................................................................. 52

Appendix C: References

References............................................................................................................ 53

Installation, Operation and Maintenance Manual

MDE 256 Rev. 1

March 2022

Introduction 1

Section 1: Introduction

The PRO2000v4_RED is a double electronic card that allows connecting the Bettis electrical actuator

XTE3000 actuators to a PROFIBUS DP network. The cards have their microprocessors and a program

stored internally control them. It works as a pure bus interface and does not affect the actuator

control integrity. It is installed inside the actuator housing and takes the electrical power from the

actuator power supply card. The RS485 interface is located on the card board. The PROFIBUS network

is fully isolated from the actuator electronics.

The PRO2000v4_RED is designed to support PROFIBUS redundant communication as per Slave

RedundancySpecicationPNOOrderNo:2.212.

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Installation, Operation and Maintenance Manual

MDE 256 Rev. 1

Operation and Storage

Section 2: Operation and Storage

The card is designed to work and to be stored in the same environment of the actuator.

Installation, Operation and Maintenance Manual

MDE 256 Rev. 1

March 2022

PRO2000V4_RED Implementation 3

Section 3: PRO2000V4_RED Implementation

The card consists in a double PCB that is installed inside the actuator housing. It is connected to the

XTE3000 actuators base card via strip connector. The internal wiring connects the PROFIBUS data lines

to the actuator terminal board.

3.1 Communication Features

Communication protocol : PROFIBUS DP according to EN 50170

Network topology : Line (bus) structure. With repeaters tree structures

can also be realized

Transmission medium : Twisted, screened copper cable according to EN 50170

Data rate : 9.6 19.2 45.45 93.75 187.5 500 1500 Kbit/s

Cable length without repeater : 1,200 1,200 1,200 1,200 1,000 400 200 m

Station type : DPV1 and DPV2 (redundancy) slave

Device number : 32 devices per segment without repeater

(max 126, with repeaters)

Bus access : Token-passing between masters and polling for slaves

Electrical power : Actuator powered (as option: auxiliary external voltage supply)

Bustermination :Congurableonboardvialocaloperatorinterfaceofactuator

Temperature : -40 °C, +85 °C

Fieldbus redundancy : Two independent communication interfaces

EMC protections : EN 50081-2 and EN 50082-2

Types of operation : Cyclic data exchange, Sync mode, Freeze mode, Fail-Safe mode

Baud rate : Automatic recognition

Addressing :Congurablevialocaloperatorinterface

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MDE 256 Rev. 1

PRO2000V4_RED Implementation

3.2 On Board Indication

Figure 1

FiveLEDsaremountedonthePRO2000v4_REDtogivethefollowingindicationsforeldservice.

LEDs indications are active only when jumper JP2 is closed.

DL1 (Red) Data Area Empty: ON when Data Area on interface card is not yet loaded

BLINK when Data Area is being read from base card

OFF when Data Area is completely loaded

DL2 (Red) Base comm: ON when the communication between the base card

and the interface is not working properly

OFF when the communication between the base card

and the interface is correct

DL3 (Orange) Slave State: ON when the interface acts as an Primary Slave (i.e. it is the

interface with a valid communication with the Master)

BLINK when the interface acts as a Backup Slave and it is ready

(onlyforredundantconguration)

OFF when the interface is not communicating with any Master

DL4 (Green) Termination: ON when the on-board PROFIBUS termination has been inserted

OFF when the on-board PROFIBUS termination has not been inserted

DL5 (Green) PROFIBUS: ON when PROFIBUS communication has been established and the

interface has entered in DATA_EX state

DL6 (Green) Power: ON when the interface is correctly powered

More indications are given on local operator interface as described in Section 9.2, Node Report.

Section 3: PRO2000V4_RED Implementation

Slave Board #1

Slave Board #2

LED DL1

LED DL2

LED DL3

Jumper J2

LED DL6

LED DL5

LED DL4

Installation, Operation and Maintenance Manual

MDE 256 Rev. 1

March 2022

PROFIBUS DP Description 5

Section 4: PROFIBUS DP Description

Logical token ring between master devices

Master

devices

Slave devices

XTE3000 Actuators

PLC PC

General Drive Transmitter

Section 4: PROFIBUS DP Description

PROFIBUSisavendor-independent,openeldbusstandardusedinawiderangeofapplication

in process automation. Vendor independence and openness are ensured by the international

standardsEN50170andEN50254.TheDPcommunicationproleisdesignedfordataexchangeat

theeldlevel.Thecentralcontrollers(asPLC)communicateviaserialconnectionwithelddevices

(as sensors and actuators). Data exchange is mainly cyclic. The central controller (called Master)

cyclicallyreadstheinputinformationfromtheelddevices(calledSlaves)andcyclicallywritesthe

output information to the slaves. In addition, PROFIBUS DP provides communication services for

parameterization,alarmhandling,andmonitoringofintelligentelddevices.Themaximumnumber

of Master and Slave devices in a bus segment is 32 without repeaters. With repeaters, the number

can be extended to 126. The maximum cable length depends on the speed of transmission. Higher is

the speed shorter is the length. For instance, with baud rate 93.75 Kb/s, the maximum cable length is

1,200 m without repeaters.

Mono-masterormulti-mastersystemcongurationcanbeprovided.Busaccessiscontrolledbytoken

passing procedure between masters and master-slave procedure (polling) between master and slaves.

Types of devices:

DP Master Class 1 (DPM 1): This is the central controller that cyclically exchange information

withtheelddevices.TypicaldevicesarePLCorPC

DP Master Class 2 (DPM 2): These devices are necessary for commissioning, maintenance

and diagnostics

Slave: Field device such transmitters, actuators, drives, etc.

Figure2showsaPROFIBUSDPcongurationwithtwoMasterdevicesanddifferentSlavedevices.

Figure 2

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Installation, Operation and Maintenance Manual

MDE 256 Rev. 1

PROFIBUS DP Description6

Section 4: PROFIBUS DP Description

4.1 RS485 Transmission Mode

The PRO2000v4_RED module uses a half-duplex, multidrop, serial communication line RS485. The

card communicates with the Masters via its RS485 interface and the transmission media consists in a

shielded twisted pair cable. Transmission speed from 9.6 kbit/s to 1.5 Mbit/s are available. One unique

transmission speed is allowed for all devices on the bus when the system works.

All devices are connected in a bus structure. Up to 32 station (Master and Slaves) can be connected

in one segment without repeaters. Repeaters can be used to extend the number of device up

to 126 and to enlarge the network area. Table 1 shows the relationship between baud rate and

segment length.

Table 1.

The bus must be terminated by an active bus terminator at the beginning and at the end of each

segment. Only two terminations in one bus segment must be provided. To ensure error-free

operation, both bus terminators must be powered. The maximum cable length depends on the

transmissionspeed.CablelengthsindicatedinTable1arebasedontypeAcable,asspeciedbythe

EN 50170, having the following characteristics.

• Impedance from 135 to 165 ohm

• Capacity < 30 pF/m

• Loop resistance 110 ohm/km

• Wire gauge 0.64 mm

• Conductor area > 0.34 mm2

The use of cable of previously used type B is not recommended.

The data lines must not be reversed. Use of shielded cable is mandatory for having high system

immunity against electromagnetic disturbs. The shield should be connected to ground on both

sides. The data lines should be kept separate from all other cables. It should be laid in separate,

conductive and earthed cable trunking. It must be ensured that there are not voltage differences

between individual nodes of PROFIBUS DP.

Baud Rate Maximum Segment Length (no repeater)

9.6 K 1,200 m

19.2 K 1,200 m

45.45 K 1,200 m

93.75 K 1,000 m

187.5 K 1,000 m

500 K 400 m

1500 K 200 m

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