Emerson Numatics DeviceLogix G2-2 Series Instruction manual

G2-2 Series DeviceLogix Quick Start Manual

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Getting Started

This is a brief document designed to quickly get you started setting up your valve manifold with an integrated

Numatics’ G2-2 DeviceLogix communication node.

1) Initial Unpacking and Inspection

1) Examine exterior of package for signs of damage. Report any damage to shipping carrier.

2) Remove wrapped manifold assembly from box.

a) Remove manifold assembly from anti-static packaging

b) Retain documentation for installation and configuration

3) Examine manifold assembly for any shipping damage such as:

a) Bent pins or connectors

b) Report any damage to shipping carrier immediately

4) Examine manifold assembly for proper ordered configuration. (Valves, I/O, Protocol, etc.)

2) G2-2 Introduction

Below is an example of a 2012 series valve manifold. This fieldbus manifold series is capable of addressing a

total of 224 I/O. The manifold can be viewed as having two sections to it, the

Valve Side

and the

Discrete I/O

Side

. The

Valve Side

supports a maximum of 32 solenoid coils and the

Discrete I/O Side

supports a

maximum of 6 modules totaling 192 Outputs, 96 Inputs, or various combinations if used as a DeviceNet node.

When being used as a DeviceLogix node the

Discrete I/O Side

is capable of 48 bindable outputs and 96

bindable inputs. The communication module has two connectors: a 5-pin communication connector and a

4-pin power connector. Pin-outs for these, along with I/O connectors, are labeled on the side of the respective

modules.

Valve

I/O Point

LED Status

Indicator(s)

Discrete I/O

Connectors

Discrete I/O Side

(Maximum of 6 Modules)

Valve Side

(Maximum of 32 Solenoids)

Module/

Network

Status LED's

Chassis Ground

Connection

Valve

End Plates

Manual

Override

Solenoid LED

Status Indicator

Valve Side

Sub-D Output

Module

Communications

Module (Node)

Manual Configuration

Module (MCM)

Terminal Strip Module

8 Connector I/O Module

19 Pin Round

Connector Module

Analog Module

Dual 25 Pin Sub-D

w/Aux Power

Output Module

DeviceLogix

RUN/FORCE I/O

+24V NODE/IN

FUSE 2

FUSE 1

+24V VLV/O UT

MOD STATUS

NET STATUS

G2-2 Series DeviceLogix Quick Start Manual

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3) MCM - Manual Configuration Module (Optional)

The MCM is the module that allows the user to manually set baud rate, MAC ID and other user definable

options, without the need for software configuration. If software configuration is preferred, this module is not

necessary. The MCM consists of two DIP switch sets (SW1 and SW2) and two rotary switches (SW3 and SW4).

MCM Module Part Numbers

Description Part Number

Complete Module 239-1384

Replacement Board 256-684

(SW2)

(SW3) DIP Switch

(SW1)

DIP Switch

(SW4)

All DIP switches shown in the "OFF" position

Rotary Switch

25678

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MCM Settings

DIP Switch Settings (SW1)

Baud Rate:

SW1-1 SW1-2 Kbaud

Off* Off* 125*

Off On 250

On Off 500

On On 500

Autobaud:

Switch Setting Description

SW1-4 Off*Autobaud Enabled (baud rate configures automatically for 125Kbps,

250 Kbps, and 500 Kbps)

SW1-4 On

Autobaud Disabled (set the baud rate manually either through switches o

software)

Manual or Software Configuration:

Switch Setting Description

SW1-5 Off MCM Disabled - Ignore MCM Settings (Software Configured)

SW1-5 On*MCM Enabled - Use MCM Settings (Manually Configured)

DIP Switch Settings (SW2) – No Function

Rotary Switch Settings (SW3 and SW4)

MAC ID (Network Address):

Switch Description

SW3 Sets the Ones Digits

SW4 Sets the Tens Digits

*Factory Default Settings

Address is set to a default setting of 63 prior to shipment. Rotary switch

settings over 63, default to 63

DIP and rotary switch settings do not take effect until power is cycled

(turned OFF and ON).

G2-2 Series DeviceLogix Quick Start Manual

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4) Self-Test Mode

An internal diagnostic tool can also be enabled using the optional MCM module. This tool allows the user to

confirm that all of the Inputs and Outputs on the manifold are fully functional without needing a network

connection or controller. There are two test modes that the user can choose using SW2-8. The “Output” test

mode tests all the outputs by sequentially turning them ON one at a time. The “Input/Output” test mode

tests the inputs by causing all of the outputs to toggle between even and odd values when any input is made.

To use the Self-Test Mode, the user must first set some initial conditions using the MCM module. Follow

these steps to obtain the needed initial condition settings. Remember to remove power from the manifold

before making changes to the MCM when setting these initial conditions.

1) Disconnect power and air from the manifold!

2) Record current MCM settings.

3) Set the rotary switches to 99 (SW3 and SW4).

4) Make sure that SW1-5, SW2-1, and SW2-7 are in the “ON” position.

5) Select the desired test mode with SW2-8 (see table below)

Switch

esting

Mode Setting Description

Output Off Sequentially turns all the outputs ON and OFF.

SW2-8 Input/

Output On

Causes all of the odd outputs to come on and stay on until an

input is made. When an input is made, the outputs will toggle to

the even outputs.

6) Make sure that all of the other switches are in the “OFF” position.

The initial conditions are now set. To enable the Self-Test Mode, apply power to the manifold and make the

following changes while the module status LED is blinking (within 5 to 10 seconds of power up):

1) Set SW2-6 to the “ON” position.

2) Set SW2-7 to the “OFF” position.

Once Self-Test Mode is enabled, the module status LED will flash red/green until Self-Test Mode is

terminated by removing power to the unit. Remember to return the MCM settings to their original settings to

return the communication node to normal operation.

Air should be disconnected to the manifold when attempting to run the

Self-Test Mode to prevent unwanted motion.

Communication lines should be disconnected before attempting to run the

Self-Test Mode.

G2-2 Series DeviceLogix Quick Start Manual

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5) I/O Mapping Example

Example:

Discrete I/O Configuration

Rx TxPos

No. Module Type Part No. Bytes

1 MCM 239-1384 -- --

2 8O Sourcing

(PNP) 239-1315 1 1

3 16O Sourcing

(PNP) 239-1319 1 2

4 4I Sinking

(NPN) 239-1304 1 0

5 8I Sinking

(NPN) 239-1308 1 0

Manifold I/O Configuration

Outputs and Mapping Location

DeviceNet DeviceLogix

-Valve Outputs = 12 Byte 0, Bits 0-7

Byte 1, Bits 0-3 Bits 0-11

-Allocated Unused

Valve Outputs = 20

Byte 1, Bits 4-7

Bytes 2 - 3, Bits

0-7

Bits 12-31

-Discrete Outputs = 24 Bytes 4,5 & 6

Bits 0-7 Bits 32-55

Total Outputs = 56

Inputs and Mapping Location

DeviceNet DeviceLogix

-Discrete Inputs = 12 Byte 6, Bits 0-3

Byte 7, Bits 0-7

Bits0-3

and 8-15

-Allocated and

Reserved Inputs = 4 Byte 6, Bits 4-7 Bits 4-7

Total Inputs = 16

Assumed Settings

-Single Z-BoardsTM used with single solenoid

valves

-Double Z-BoardsTM used with double solenoid

valves

For simplicity, two mapping formats are given to

match appropriate software tools (i.e. DeviceLogix is

for the logic editor function within RSNetworxTM for

DeviceNet).

When the 14 End

Solenoid is

energized, the 4 port

is pressurized.

When the 12 End

Solenoid is

energized, the 2 port

is pressurized.

G2-2 Series DeviceLogix Quick Start Manual

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DeviceLogix (Logic Editor) I/O Mapping Table Example Continued

Discrete Output Table

Output 0 Output 1 Output 2 Output 3 Output 4 Output 5 Output 6 Output 7

Valve Coil No. 1 Valve Coil No. 2 Valve Coil No. 3 Valve Coil No. 4 Valve Coil No. 5 Valve Coil No. 6 Valve Coil No. 7 Valve Coil No. 8

Output 8 Output 9 Output 10 Output 11 Output 12 Output 13 Output 14 Output 15

Valve Coil No. 9 Valve Coil No. 10 Valve Coil No. 11 Valve Coil No. 12 Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

Output 16 Output 17 Output 18 Output 19 Output 20 Output 21 Output 22 Output 23

Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

Output 24 Output 25 Output 26 Output 27 Output 28 Output 29 Output 30 Output 31

Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

Output 32 Output 33 Output 34 Output 35 Output 36 Output 37 Output 38 Output 39

Discrete

Output No. 0

Discrete

Output No. 1

Discrete

Output No. 2

Discrete

Output No. 3

Discrete

Output No. 4

Discrete

Output No. 5

Discrete

Output No. 6

Discrete

Output No. 7

Output 40 Output 41 Output 42 Output 43 Output 44 Output 45 Output 46 Output 47

Discrete

Output No. 0

Discrete

Output No. 1

Discrete

Output No. 2

Discrete

Output No. 3

Discrete

Output No. 4

Discrete

Output No. 5

Discrete

Output No. 6

Discrete

Output No. 7

Output 48 Output 49 Output 50 Output 51 Output 52 Output 53 Output 54 Output 55

Discrete

Output No. 8

Discrete

Output No. 9

Discrete

Output No. 10

Discrete

Output No. 11

Discrete

Output No. 12

Discrete

Output No. 13

Discrete

Output No. 14

Discrete

Output No. 15

Discrete Input Table

Input 0 Input 1 Input 2 Input 3 Input 4 Input 5 Input 6 Input 7

Discrete

Input No. 0

Discrete

Input No. 1

Discrete

Input No. 2

Discrete

Input No. 3

Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

Input 8 Input 9 Input 10 Input 11 Input 12 Input 13 Input 14 Input 15

Discrete

Input No. 0

Discrete

Input No. 1

Discrete

Input No. 2

Discrete

Input No. 3

Discrete

Input No. 4

Discrete

Input No. 5

Discrete

Input No. 6

Discrete

Input No. 7

Network Output Table

Output 0 Output 1 Output 2 Output 3 Output 4 Output 5 Output 6 Output 7

Network

Output No. 0

Network

Output No. 1

Network

Output No. 2

Network

Output No. 3

Network

Output No. 4

Network

Output No. 5

Network

Output No. 6

Network

Output No. 7

Network Input Table

Input 0 Output 1 Input 2 Input 3 Input 4 Input 5 Input 6 Input 7

Network

Input No. 0

Network

Input No. 1

Network

Input No. 2

Network

Input No. 3

Network

Input No. 4

Network

Input No. 5

Network

Input No. 6

Network

Input No. 7

Fault Input Table (Status Input Bits)

Fault Input 0 Fault Input 1 Fault Input 2 Fault Input 3 Fault Input 4 Fault Input 5 Fault Input 6 Fault Input 7

Coil No. 1 Status Coil No. 2 Status Coil No. 3 Status Coil No. 4 Status Coil No. 5 Status Coil No. 6 Status Coil No. 7 Status Coil No. 8 Status

Fault Input 8 Fault Input 9 Fault Input 10 Fault Input 11 Fault Input 12 Fault Input 13 Fault Input 14 Fault Input 15

Coil No. 9 Status Coil No. 10 Status Coil No. 11 Status Coil No. 12 Status Coil No. 13 Status Coil No. 14 Status Coil No. 15 Status Coil No. 16 Status

Fault Input 16 Fault Input 17 Fault Input 18 Fault Input 19 Fault Input 20 Fault Input 21 Fault Input 22 Fault Input 23

Coil No. 17 Status Coil No. 18 Status Coil No. 19 Status Coil No. 20 Status Coil No. 21 Status Coil No. 22 Status Coil No. 23 Status Coil No. 24 Status

Fault Input 24 Fault Input 25 Fault Input 26 Fault Input 27 Fault Input 28 Fault Input 29 Fault Input 30 Fault Input 31

Coil No. 25 Status Coil No. 26 Status Coil No. 27 Status Coil No. 28 Status Coil No. 29 Status Coil No. 30 Status Coil No. 31 Status Coil No. 32 Status

The “Network Outputs” are data coming from the communications node and

reported to the Master Input Data file. The “Network Inputs” are data coming

from the Master Output Data file to the communications node. They are used for

handshaking communication between master (scanner) and slave (node) if

DeviceLogix is used on a DeviceNet network.

G2-2 Series DeviceLogix Quick Start Manual

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DeviceNet I/O Mapping Table Example Continued

Output Table

BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

0 Valve Coil

No. 8

Valve Coil

No. 7

Valve Coil

No. 6

Valve Coil

No. 5

Valve Coil

No. 4

Valve Coil

No. 3

Valve Coil

No. 2

Valve Coil

No. 1

1 Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

Valve Coil

No. 12

Valve Coil

No. 11

Valve Coil

No. 10

Valve Coil

No. 9

2 Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

3 Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

4 Discrete

Output No. 7 Discrete

Output No. 6 Discrete

Output No. 5 Discrete

Output No. 4 Discrete

Output No. 3 Discrete

Output No. 2 Discrete

Output No. 1 Discrete

Output No. 0

5 Discrete

Output No. 7 Discrete

Output No. 6 Discrete

Output No. 5 Discrete

Output No. 4 Discrete

Output No. 3 Discrete

Output No. 2 Discrete

Output No. 1 Discrete

Output No. 0

6 Discrete

Output No. 15 Discrete

Output No. 14 Discrete

Output No. 13 Discrete

Output No. 12 Discrete

Output No. 11 Discrete

Output No. 10 Discrete

Output No. 9 Discrete

Output No. 8

7 Network

Input No. 7

Network

Input No. 6

Network

Input No. 5

Network

Input No. 4

Network

Input No. 3

Network

Input No. 2

Network

Input No. 1

Network

Input No. 0

Input Table

BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

0 Coil No. 8

Status

Coil No. 7

Status Coil No. 6

Status Coil No. 5

Status Coil No. 4

Status Coil No. 3

Status Coil No. 2

Status Coil No. 1

Status

1 Coil No. 16

Status

Coil No. 15

Status Coil No. 14

Status Coil No. 13

Status Coil No. 12

Status Coil No. 11

Status Coil No. 10

Status Coil No. 9

Status

2 Coil No. 24

Status

Coil No. 23

Status Coil No. 22

Status Coil No. 21

Status Coil No. 20

Status Coil No. 19

Status Coil No. 18

Status Coil No. 17

Status

3 Coil No. 32

Status

Coil No. 31

Status Coil No. 30

Status Coil No. 29

Status Coil No. 28

Status Coil No. 27

Status Coil No. 26

Status Coil No. 25

Status

4 Allocated &

Reserved Allocated &

Reserved

Status for

Discrete

Outputs

No. 4-7

Status for

Discrete

Outputs

No. 0-3

5 Allocated &

Reserved Allocated &

Reserved

Status for

Discrete

Outputs

No. 12-15

Status for

Discrete

Outputs

No. 8-11

Status for

Discrete

Outputs

No. 4-7

Status for

Discrete

Outputs

No. 0-3

6 Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

Allocated &

Reserved

Discrete

Input No. 3

Discrete

Input No. 2

Discrete

Input No. 1

Discrete

Input No. 0

7 Discrete

Input No. 7

Discrete

Input No. 6

Discrete

Input No. 5

Discrete

Input No. 4

Discrete

Input No. 3

Discrete

Input No. 2

Discrete

Input No. 1

Discrete

Input No. 0

8 Network

Output No. 7

Network

Output No. 6

Network

Output No. 5

Network

Output No. 4

Network

Output No. 3

Network

Output No. 2

Network

Output No. 1

Network

Output No. 0

The “Network Outputs” are data coming from the communications node and

reported to the Master Input Data file. The “Network Inputs” are data coming

from the Master Output Data file to the communications node. They are used for

handshaking communication between master (scanner) and slave (node) if

DeviceLogix is used on a DeviceNet network.

G2-2 Series DeviceLogix Quick Start Manual

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6) Output Short Circuit Protection (Status Input Bits)

Status Input Bits report the integrity of the load being driven by the output driver. They must be mapped to the

scanner as part of the Input Size Value. Please refer to the table below for Status Input Bit action during fault

condition:

Output Type Output State Fault Condition Status Bit

No Fault 0

ON Fault - Short Circuit, Over Temp/Over Current 1

No Fault 0

Valve Solenoid Coil Driver or

Sinking (NPN)

Discrete Outputs OFF Fault - Open Load 1

No Fault 0Sourcing (PNP)

Discrete Outputs ON Fault - Short Circuit, Over Temp/Over Current 1

7) Ground Wiring

All Numatics Inc. communication nodes should be grounded during the installation process. These

grounding guidelines can be found in National Electrical code IEC 60204-1 or EN 60204-1. There also is a,

“ATTENTION: CONNECT TO EARTH GROUND FOR PROPER GROUNDING OF UNIT”, label

attached to the chassis ground connection point on the G2-2 series communication node housing. This label

also points out where the grounding guidelines can be found.

Proper grounding will alleviate and prevent many intermittent problems

with network communication.

When grounding to a machine frame, please ensure that the machine frame

itself is already properly grounded.

Better grounding can be achieved when larger diameter (lower gauge) wire

is used.

ATTENTION:

CONNECT TO EARTH

GROUND FOR PROPER

GROUNDING OF UNIT

Reference National

Electrical code

IEC 60204-1 or EN 60204-1

for grounding guidelines

+24V NODE/IN

FUSE 2

FUSE 1

+24V VLV/OUT

MOD STATUS

NET STATUS

G2-2 Series DeviceLogix Quick Start Manual

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8) Communication Module Connector Pin-Outs

DeviceNet Communication Connector Pin-Out

Pin No. Function Description

1 Shield Cable shield

2 V+ Bus Power, 11-25VDC

3 V- Bus Power, Common

4 CAN_H Controller Area Network High, Communication Line

5 CAN_L Controller Area Network Low, Communication Line

Auxiliary Power Connector Pin-Out

Standard

Pin No.

Cenelec

Pin No. Function Description

1 1 +24VDC

(Valves and Outputs)

Voltage Used to Power Outputs

(Valve Coils and Discrete Outputs)

2 3 Earth Ground Protective Earth (Case Ground)

3 4 0VDC Common 0VDC Common, for Valves, I/O, and Node Power

4 2 +24VDC

(Node and Inputs)

Voltage Used to Power Discrete Inputs and Node

Electronics

Maximum current capacity on the 0VDC common pin of auxiliary power

connector is 8 Amps. The combined draw of the +24VDC Valves & Outputs

and +24VDC Node & Inputs pins cannot exceed 8 Amps, at any given

moment in time.

The auxiliary power Node & Inputs pin supplies power to the node

electronics. This pin must be powered at all times for communication node

to be functional.

The Cenelec power connector has a black insert and the standard power

connector has a

ellow insert.

AUX

MALE

COM

LogixDevice

MALE

AUX

MALE

COM

MALE

AUX

MALE

COM MALE

LogixDevice TM LogixDevice TM

G2-2 Series DeviceLogix Quick Start Manual

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9) LED Functions

Upon power up, the LEDs indicate the status of the unit. There are seven LEDs on the G2-2 DeviceLogix

node; Network Status, Module Status, Run/Force I/O, two for internal fuse integrity, and two for Aux. Power

status.

LED Name Color Status Description

Off OFF

Stand Alone

– Network cable is not connected to node. Normal

Operation

Networked

- Device is not on-line; Bus power not applied; Physical

problem with network; Improper baud rate.

ON Normal operation. Device is on-line and has established a

connection.Green

FLASHING Device is on-line but has no established connections.

The device has detected a bus error that has rendered it incapable

of communicating on the network; Duplicate MAC ID; “Bus Off”

condition; Physical problem with network.

NET STATUS

(Network Status)

Red

FLASHING Communication failure – one or more I/O connections have timed

out.

OFF Critical hardware fault. Microprocessor is not running.

ON Normal operation. The device is operating properly.

Green

FLASHING

Stand Alone

– If logic is disabled and communication status

override is disabled then network power is absent.

Networked

- Network power is absent.

MOD STATUS

(Module Status)

Green Red FLASHING Module is in self-test mode.

OFF Logic is disabled

ON Logic is enabled

RUN / FORCE

I/O Yellow

FLASHING Logic is enabled and local forces are applied

OFF Internal fuse

is OK (valid only when power is applied to

+24V

VLV / OUT

pin on Aux. Power connector).

FUSE 1 Red

ON Internal fuse

is open; No power is internally provided to valves or

outputs. Communication NOT affected.

OFF No DC Power present at

+24V

VLV / OUT

pin on Aux. Power

connector.+24V VLV/OUT Green

ON DC Power applied to

+24V

VLV / OUT

pin on Aux. Power Connector.

OFF Internal fuse

is OK (valid only when power is applied to

+24V

NODE / IN

pin on Aux. Power connector.

FUSE 2 Red

ON Internal fuse

is open; No power is internally provided to node

electronics or inputs. Communication Node will not function.

OFF No DC Power present at

+24V

NODE / IN

pin on Aux. Power

connector.

+24V NODE/IN Green

ON DC Power applied to

+24V

NODE / IN

pin on Aux. Power connector.

+24V NODE/IN

FUSE 2

FUSE 1

+24V VLV/OUT

MOD STATUS

NET STATUS

+24V NODE/IN

FUSE 2

FUSE 1

+24V VLV/OUT

MOD STATUS

NET STATUS

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