Emerson Fisher D3 User manual

www.Fisher.com

Fisher™D3 Control Valve with Gen 2 easy-Drive™

Electric Actuator

Contents

Introduction 1.................................

Scope of Manual 1.............................

Description 3.................................

Specifications 3...............................

Educational Services 3.........................

Installation 3..................................

Special Instructions for “Safe Use” and Installations

in Hazardous Locations 4.....................

Startup Overview 5............................

Default Input Signals 10........................

Configuration 10..............................

Input Configuration 10.....................

Changing the Inputs from Default Settings 10..

Modbus Setup 10.............................

Connecting using the Fisher easy-Drive

configuration software 11................

Initial Setup 11............................

Calibration Instructions 12..................

Licensing 15..............................

Startup 17................................

Troubleshooting 18.............................

Setting the Valve Flow Adjuster 19................

Maintenance 20................................

Valve Plug and Seat Ring Maintenance 22.........

Packing Maintenance 24........................

Parts Ordering 26...............................

Figure 1. Fisher D3 Control Valve with Gen 2

easy-Drive Electric Actuator

W9797-7

Parts Kits 26...................................

Parts List 26...................................

Appendix A - Modbus 29.........................

Appendix B - Certificate of Conformance 34.........

Introduction

Scope of Manual

This instruction manual provides installation, maintenance, and parts information for the Fisher D3 control valve with

Gen 2 easy-Drive electric actuator. For Gen 1 electric actuators, use Fisher D3 with easy-Drive Instruction Manual,

(D103460X012). If the actuator has a RPU-100 installed refer to easy-Drive RPU-100 Instruction Manual,

(D104551X012).

Do not install, operate, or maintain a D3 valve with Gen 2 easy-Drive electric actuator without being fully

trained and qualified in valve, actuator, and accessory installation, operation, and maintenance. To avoid

personal injury or property damage, it is important to carefully read, understand, and follow all the

contents of this manual, including all safety cautions and warnings. If you have any questions about

these instructions, contact your Emerson sales office before proceeding.

Instruction Manual

D104161X012

D3 Valve with Gen 2 easy-Drive Actuator

February 2021

Instruction Manual

D104161X012

D3 Valve with Gen 2 easy-Drive Actuator

February 2021

Table 1. Specifications

Valve Body Sizes, End Connection Styles, and Port

Diameters(1)

VALVE

SIZE,

NPS

PORT

DIAMETER,

(INCHES)

THREADED RAISED FACE

(RF) FLANGED

CL900 CL600

10.375, 0.75, 1 X X

20.375, 0.75, 1 X X

X = Available construction.

Maximum Inlet Pressures and Temperatures(1)

VALVE BODY SIZE

MAXIMUM INLET

PRESSURE TEMPERATURE RANGE

bar (psig) _C (_F)

NPS 1 NPT

CL900

155 (2250) -46 to 93 (-50 to 200)

150 (2185) 93 to 149 (200 to 300)

NPS 2 NPT

CL900

155 (2250) -46 to 93 (-50 to 200)

150 (2185) 93 to 149 (200 to 300)

NPS 1 RF

CL600

103 (1500) -46 to 93 (-50 to 200)

100 (1455) 93 to 149 (200 to 300)

NPS 2 RF

CL600

103 (1500) -46 to 93 (-50 to 200)

100 (1455) 93 to 149 (200 to 300)

Maximum Shutoff Pressure Drops(1)

MAXIMUM nP BAR (PSI) PER PORT SIZE

Port Size,

mm (inch) 9.5 (0.375) 19.1 (0.75) 25.4 (1.00)

Flow Up 155 (2250) 105 (1518) 75 (1089)

Flow Down 155 (2250) 155 (2250) 130 (1889)

Shutoff Classification per ANSI/FCI 70‐2

and IEC 60534‐4

Class IV

Flow Characteristic / Valve Plug Style

Equal percentage / Micro‐Form Valve Plug

Maximum Travel

15 mm (0.6 inch)

Material Temperature Capabilities(1)

Valve Body Assembly:

Standard Bonnet O-Ring: -40 to 135°C (-40 to 275°F)

Electric Actuator Assembly: -20 to 70°C

(-4 to 158°F), < 90% non-condensing humidity

Flow Direction

Flow up (standard), Flow down (optional)

Available Actuator Configurations

On/off (snap acting)

Positioning (flow or pressure control)

Power Requirements

9 - 30VDC, minimum 4 amp power supply required

(fuse to 5 amps)

Maximum Current Draw

4 amps

Idle Current Draw

15 mA at 24VDC, 25 mA at 12VDC

Conduit Connections

Two 3/4 NPT connections

Stroke Length

FloPro controlled between 10mm (0.4 inch) and

15mm (0.6 inch)

Nominal Stroke Speed(2)

3.9 mm/s (0.15 inch/s) at 24 VDC

2.2 mm/s (0.09 inch/s) at 12 VDC

Hazardous Area Approvals

CSA (C/US): ExplosionProof Class I, Division 1,

Groups C and D, T6, Ex d IIA T6, Class I, Zone 1, AEx d

IIA T6

ATEX Flameproof - Gas:

II 2 G, Ex db IIA T6

IECEx Flameproof - Gas: Ex db IIA T6

Enclosure Rating

Type 4X and IP66

Duty Cycle

50% maximum

Enclosure Material

Cast aluminum alloy with powder coat paint

Approximate Weight:

18 - 27 kg (39 - 60 lbs), depending upon construction

1. The pressure or temperature limits in the referenced tables and any applicable ASME code limitations should not be exceeded.

2. 10% variation can be expected, based on temperature and pressure of application.

Instruction Manual

D104161X012

D3 Valve with Gen 2 easy-Drive Actuator

February 2021

Description

The Fisher D3 with easyDrive electric actuator technology (figure 1) is a globe valve with electric actuator specifically

designed for upstream, low power applications. The easyDrive operates with 12 or 24VDC in either on/off or

Positioning configurations.

The on/off configuration has 2 different states; opened or closed, which are ideal for dump or snap acting applications.

The Positioning configuration extends the functionality to intermediate positions for flow and pressure control

applications.

Specifications

Table 1 lists specifications for the D3 control valve. Some of the specifications for a given control valve as it originally

comes from the factory are stamped on a nameplate located on the lower actuator housing.

Educational Services

For information on available courses for the Fisher D3 control valve with Gen 2 easy-Drive electric actuator, as well as a

variety of other products, contact:

Emerson Automation Solutions

Educational Services - Registration

Phone: 1-641-754-3771 or 1-800-338-8158

E-mail: [email protected]

emerson.com/fishervalvetraining

Installation

WARNING

Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal

injury.

To avoid personal injury or property damage caused by bursting of pressure‐retaining parts or by uncontrolled process

fluid, be certain the service conditions do not exceed the limits shown on the valve nameplate and in table 1. Use

pressure‐relieving devices required by government or accepted industry codes and good engineering practices.

Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this

instruction manual.

WARNING

For explosionproof applications, ensure the actuator cover is properly bolted before applying power to the actuator.

Personal injury or property damage may result from fire or explosion if power is applied to the actuator with the cover

removed in a hazardous area.

For explosion‐proof applications, install rigid metal conduit and a conduit seal no more than 457 mm (18 inches) from the

actuator. Personal injury or property damage may result from explosion if the seal is not installed.

Select wiring and/or cable glands that are rated for the environment of use (such as hazardous area, ingress protection, and

temperature). Failure to use properly rated wiring and/or cable glands can result in personal injury or property damage

from fire or explosion.

Instruction Manual

D104161X012

D3 Valve with Gen 2 easy-Drive Actuator

February 2021

Wiring connections must be in accordance with local, regional, and national codes for any given hazardous area approval.

Failure to follow the local, regional, and national codes could result in personal injury or property damage from fire or

explosion.

CAUTION

When ordered, the valve configuration and construction materials were selected to meet particular pressure, temperature,

pressure drop, and controlled fluid conditions. Responsibility for the safety of process media and compatibility of valve

materials with process media rests solely with the purchaser and end‐user. Since some body/trim material combinations

are limited in their pressure drop and temperature ranges, do not apply any other conditions to the valve without first

contacting your Emerson Automation Solutions sales office.

To avoid product damage, inspect the valve before installation for any damage or any foreign material that may have

collected in the valve body. Also remove any pipe scale, welding slag, or other foreign material from the pipeline.

1. Before installing the control valve assembly, inspect it for any damage and for any foreign material that may have

collected in the valve body.

2. Clean out all pipelines to remove scale, welding slag, and other foreign materials.

3. The control valve assembly may be installed in any orientation, but normally the actuator is vertical above the valve.

Install the valve so the flow direction arrow on the side of the valve indicates the direction of the process flow.

4. Install the valve following local and national piping codes when they apply to the application. For screwed

connections, treat the external pipe threads with a good grade pipe compound. For flanged connections, use

suitable gaskets between valve and pipeline flanges.

5. If continuous operation is required during inspection or maintenance, install a three‐valve bypass around the

control valve assembly.

Special Instructions for “Safe Use” and Installations in Hazardous

Locations

ATEX/IECEx

WARNING

To avoid static discharge from the enclosure, do not rub or clean the enclosure with solvents. To do so could result in an

explosion. Clean with a mild detergent and water only.

The enclosure is nonconducting and may generate an ignitioncapable level of electrostatic charges under certain extreme

conditions. The user should ensure that the equipment is not installed in a location where it may be subjected to external

conditions (such as highpressure steam) which might cause a buildup of electrostatic charges on nonconducting surfaces.

Additionally, cleaning of the equipment shall only be done with a damp cloth.

To avoid damage to the enclosure, when screws are fully tightened into blind holes in enclosure walls, with no washer

fitted, at least one full thread shall remain free at the base of the hole.

Instruction Manual

D104161X012

D3 Valve with Gen 2 easy-Drive Actuator

February 2021

Startup Overview

Figure 2. Flowchart

PREPARE PER INSTRUCTIONS

IN INSTALLATION SECTION

POSITIONING OR

ON/OFF?

POSITIONING

ON/OFF

WIRE PER DIAGRAM FOR L2e WIRE PER DIAGRAM FOR 4-20 mA

YES

ARE YOU USING

Modbus?

FIRST TIME USING

Modbus?

CONNECT USB-TO-Modbus CONVERTER

TO INTERNET CONNECTED COMPUTER

CONNECT VIA Modbus TO VALVE AND

MONITOR DESIRED REGISTERS

FOLLOW DRIVER INSTALLATION

INSTRUCTIONS FOR YOUR DEVICE

INSTALL easy-Drive CONFIGURATION OR

Modbus MASTER SOFTWARE

uint IS READY FOR OPERATION

Instruction Manual

D104161X012

D3 Valve with Gen 2 easy-Drive Actuator

February 2021

Figure 3. Fisher D3 Valve with Gen 2 easy-Drive Actuator Wiring Diagram

FIELD WIRING CONNECTIONS

MOTOR / GEARBOX ASSY

(GE84238)

CONTROLLER

POWER AND

CONTROL TERMINAL

GE47302-7

TOP VIEW CONTROLLER

Power Requirements

Ensure a stable DC power source is available, maintaining less than 5% ripple and sufficiently surge protected for the

application. A 4 amp (minimum) power supply is required.

Wiring Instructions

1. Observe local wiring requirements for hazardous location usage.

2. Conduit seals within 450 mm (18 inches) of the enclosure port are required for explosionproof installation.

3. 18AWG (0.52mm2) to 12AWG (3.31mm2) wire size required.

4. Fuse system to 5A.

5. Connect enclosure and analog signal shields.

6. Ensure power is turned off before connecting the wires.

Power

1. Connect 12 or 24 VDC reference to: –

2. Connect 12 or 24 VDC positive to: +

3. Be sure to tighten terminals sufficiently to ensure solid mechanical connection.

Instruction Manual

D104161X012

D3 Valve with Gen 2 easy-Drive Actuator

February 2021

Figure 4. Wiring - Analog Input

Figure 5. Wiring - L2e

Instruction Manual

D104161X012

D3 Valve with Gen 2 easy-Drive Actuator

February 2021

Figure 6. Wiring - Single Dry Contact

Figure 7. Wiring - Modbus Input

Instruction Manual

D104161X012

D3 Valve with Gen 2 easy-Drive Actuator

February 2021

Figure 8. Wiring - Auxiliary Digital I/O set to input (40080=0)

Figure 9. Wiring - Auxiliary Digital I/O set to output (40080=1)

10V, 25mA max

Instruction Manual

D104161X012

D3 Valve with Gen 2 easy-Drive Actuator

February 2021

Default Input Signals

The D3 with easyDrive comes from the factory calibrated and ready for use with the following default input signals

shown in table 2.

Table 2. D3 easy-Drive Default Input Signals

CONFIGURATION ON/OFF POSITIONING

Input Signal L2e (dual dry contact) 4-20 mA

If the input signal of the application matches table 2, proceed to the Wiring Instructions section. If the input signal of

the application does not match table 2, proceed to the Configuration section.

Configuration

Input Configuration

There are 2 functional configurations available for the easyDrive electric actuator: On/Off and Positioning. It is

possible to change an actuator from On/Off to Positioning after it has been delivered from the factory using a

positioning license key. See licensing section.

All available input signals are shown in table 3.

Table 3. All Available Input Signals

CONFIGURATION ON/OFF POSITIONING

Control Source Modbus Local Modbus Local

Input Signal Modbus L2e Dual Dry Contact

(default) Single Dry Contact Modbus 4-20 mA (default)

If you are using the default inputs signals, and the valve has not been disassembled or adjusted in any way, there is no

need to recalibrate the assembly. You can proceed directly to Startup (page 17).

Changing the Inputs from Default Settings

All configuration within the valve is done by setting values in Modbus registers. This can be done using any Modbus

master (flow computer, PLC, PC). Configuration software, providing a visual interface to the registers, is available

through your Emerson sales office.

Modbus setup

Use of a serial or USB to RS-485 device is required to connect to the actuator. Refer to manufacturer's requirements for

installation. The D3 with easyDrive electric actuator Modbus factory defaults are Address 1, 9600 baud, even parity, 1

stop bit, MSB.

When a connection has been achieved, the actuator may be configured to accept the input signal over the Modbus

link (ignoring the physical inputs) and the Modbus settings may be changed to accommodate the network to which it

is attached. Other changes to functionality are possible, such as:

D Low level cutoff: 40054 (default is 5%)

D Position upon loss of signal: 40053 (default is 0%)

See Appendix A for a full map of Modbus registers and their functions.

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