Electrolux E36DF76EPS User manual

30, 36 & 48 INCH

DUAL FUEL

RANGES

SERVICE MANUAL

5995461133 5/2006

ATTENTION!!!

This service manual is intended for use by persons having electrical and mechanical

training and a level of knowledge of these subjects generally considered acceptable in the

appliance repair trade. Electrolux Major Appliances cannot be responsible, nor assume

any liability, for injury or damage of any kind arising from the use of this manual.

SAFE SERVICING PRACTICES - ALL APPLIANCES

To avoid personal injury and/or property damage, it is important that Safe

Servicing Practices be observed. The following are some limited examples of

safe practices:

1. DO NOT attempt a product repair if you have any doubts as to your ability to

complete it in a safe and satisfactory manner.

2. Before servicing or moving an appliance:

• Remove the power cord from the electrical outlet, trip the circuit breaker to

the OFF position, or remove the fuse.

• Turn off the gas supply and allow any residual gas to dissipate for 10 to 20

minutes.

3. Never interfere with the proper operation of any safety device.

4. USE ONLY REPLACEMENT PARTS CATALOGED FOR THIS APPLIANCE.

SUBSTITUTIONS MAY DEFEAT COMPLIANCE WITH SAFETY

STANDARDS SET FOR HOME APPLIANCES.

5. GROUNDING: The standard color coding for safety ground wires is GREEN,

or GREEN with YELLOW STRIPES. Ground leads are not to be used as current

carrying conductors. It is EXTREMELY important that the service technician

reestablish all safety grounds prior to completion of service. Failure to do so

will create a hazard.

6. Prior to returning the product to service, ensure that:

• All electrical connections are correct and secure

• All electrical leads are properly dressed and secured away from sharp

edges, high-temperature components, and moving parts

• All non-insulated electrical terminals, connectors, heaters, etc. are

adequately spaced away from all metal parts and panels

• All safety grounds (both internal and external) are correctly and securely

connected

• All panels are properly and securely reassembled

Safe servicing practices 2

Service failure mode 8

Resistance chart 9

Testing the function and temperature selectors 10

Function selector 10

Temperature selector 10

Specifications 11

30 inch duel fuel freestanding range 11

Smooth glide on racks 11

Four burner, interlocking grates 11

Third element, European convictions system 11

Vantage flame 11

Sealed cooktop spill-basin 11

Control panel features 12

Cooktop 12

Oven cavity 12

Additional features 12

Accessories 12

Black knobs 12

Backsplash 12

Cut out dimensions 12

36 inch duel fuel freestanding range 14

Smooth glide on racks 14

Six burner, interlocking grates 14

Third element, European convictions system 14

Vantage flame 14

Sealed cooktop spill-basin 14

24" optional backsplash 14

Control panel features 15

Cooktop 15

Oven cavity 15

Additional features 15

Accessories 15

Black knobs 15

Backsplash 15

Cut out dimensions 15

48 inch duel fuel freestanding range 17

Smooth glide on racks 17

Six burner, interlocking grates 17

Third element, European convictions system 17

Vantage flame 17

Sealed cooktop spill-basin 17

24" optional backsplash 17

Control panel features 18

Cooktop 18

Large oven cavity 18

Small oven cavity 18

Additional features 18

Accessories 18

Black knobs 18

Backsplash 18

Cut out dimensions 18

Sample wiring diagram of the large oven section 20

Sample wiring diagram of the small oven section 21

Sample wiring diagram of the top burner section 22

Section A - OWNER’S GUIDE 23

Safety 23

Safety precautions 23

Definitions 23

General precautions 23

Liquefied petroleum (propane) gas conversion 25

Features overview 26

Model features 26

Cooktop features 27

Proper burner adjustments 27

Burner locations 27

Sealed burner configurations 28

Brass burner rings 28

Burn igniters 28

Control knobs 28

Placement of burner grates 28

Flame adjustment 29

Surface cooking 29

Using the griddle 30

Using the wok stand 30

To properly position the wok stand 31

Using the simmer plate 31

Setting surface controls 31

Operation 33

Before cooking 33

Operating the control valves 33

Setting the burner flame height 33

Energy saving tips 34

Getting started 35

Installing and removing the oven rack supports 35

Removing and replacing the oven racks 35

Arranging oven racks 36

Recommended rack position for broiling, baking and roasting 36

Baking layer cakes with 1 or 2 oven racks 36

Air circulation in the oven 37

Companion oven 37

Setting oven control 37

Selector knob function 37

Oven functions 37

Cooking instructions 38

Baking 38

Baking problems 39

Convection baking 40

Convection roasting 40

Broiling 41

Broiling times 42

Using the self-clean feature 43

Starting the oven self-clean cycle 43

Cleaning tips for range cooktop 44

Cleaning stainless steel surfaces 45

Cleaning knobs and knob bezels 45

Cleaning burner bases 45

Cleaning burner rings 46

Cleaning burner igniters 46

General cleaning 47

Oven light 48

To replace the oven light 48

Solutions to common problems 49

Service failure mode definitions 51

Sample warranty 52

Section B - INSTALLATION INSTRUCTIONS 53

Safety 53

Definitions 53

Finding information 54

Preparing for installation 54

Gas supply requirements 54

Gas and electric requirements table 54

Electrical power supply requirements 55

Gas and electrical rough-in 55

Cabinet and countertop preparation 55

Cutout dimensions 57

E36DF76EPS and E48DF76EPS overall dimensions side view 58

E30DF74EPS overall dimensions side view 59

Installing the anti-tip bracket 60

Gas regulator and electrical conduit location 63

Installing optional backguards 64

Removing the oven door 65

Reinstalling the oven door 65

Making the electrical connections 66

Grounding instructions 66

Connecting to a four-wire electrical system 66

Connecting the green appliance wire to the neutral supply wire 66

Connecting the green appliance wire to a grounded

supply wire or a grounded cold water pipe 67

Making the gas connection 68

Installing the range 68

Installing the burner components 68

Operation 69

SECTION C - THEORY OF OPERATION 70

Gas flow 70

Top burner ignition and reignition system 73

Oven operation 74

Air movement in the oven during convection bake and convection roast 76

Cooling blower air movement 77

The self-cleaning cycle 78

SECTION D -TROUBLEINGSHOOTING 79

Index 79

Electrical components will not operate 80

Flame too large and yellow on top burner 80

Flame too small on top burner 80

Flame goes out, when valve is turned to the low position 80

Top burners, not burning properly 80

One top burner, not burning properly 81

Top burner valve difficult to turn 81

Igniters do not spark when the burner knob is turned to the lite position 81

Igniters spark but burner does not ignite 81

Igniters continue to spark after burner is ignited 81

Oven does not operate in any fuction 82

Oven temperature off more than 10° 83

Oven does not operate in bake 83

Oven does not operate in broil 84

Oven does not heat in convection bake and convection fan does not run 84

Oven heats in convection bake but convection fan does not operate 84

Oven does not heat in convection bake but the convection fan runs 85

Oven does not heat in convection roast and convection fan does not run 85

Oven does not heat in convection roast but convection fan runs 86

Oven heats in convection roast but convection fan does not operate 86

LEDs do not light 86

One LED does not light 86

Cooling fan does not operate 86

Oven does not operate in self-cleaning 87

One oven light does not light 87

Both oven lights do not light 87

SECTION E - TEARDOWN 88

Removing the grates 88

Removing the burner caps 88

Removing the burner rings 88

Removing the burner heads 88

Removing the igniters 89

Removing the knobs 89

Removing the knob bezels 90

Removing the backsplash 90

Removing the spill tray 90

Removing the burner tube 91

Removing the air shutter tube 91

Removing the orifice 91

Removing the front spill tray support trim 91

Removing the front spill tray support 92

Removing the side spill tray support 92

Removing the burner tube assembly 92

Removing the igniter module 93

Removing the electronic oven control board 94

Removing the oven light transformer 94

Removing the oven high temp limit 95

Removing the oven door handle 95

Removing the oven door 96

Removing the oven door seal 96

Removing the oven door inner liner 96

Removing the oven door cams and springs 97

Removing the oven door air directional baffle 97

Removing the oven door air baffle 97

Removing the oven door glass package shield 98

Removing the oven door glass package 98

Removing the oven door glass package seal 98

Removing the air intake grill 98

Removing the control panel 99

Removing the temperature selector 99

Removing the interface board 100

Removing the function selector 100

Removing the top burner igniter switch 100

Removing the top burner valve 100

Removing the manifold pipe 101

Removing the kick panel assembly 101

Removing the bake element 102

Removing the convection filter screen 102

Removing the broil element 102

Removing the convection baffle 103

Removing the convection fan blade 103

Removing the convection element 103

Removing the smoke eliminator 103

Removing the oven sensor 104

Removing the rack support 104

Removing the oven light 104

Removing the oven latch assembly 105

Removing the pressure regulator 105

Removing the back cover 105

Removing the convection fan motor 106

Removing the air channel cover 106

Removing the air channel 107

Removing the cooling fan assembly 107

Removing the cooling fan assembly cover 107

Removing the remove oven rack switch 107

Removing the pressure regulator 108

Removing the side panel 108

Removing the side filler (36” models) 109

Removing the door rollers 110

Service Failure Mode

Runaway Temperature

Incorrect Micro ID

Incorrect EEPROM Checksum

Open Temperature Probe

Shorted Temperature Probe

Max Unlock Time Exceeded (Motor Door Latch)

Max Unlock Attempts.Exceeded (Motor Door Latch)

Max Lock Time Exceeded (Motor Door Latch)

Max Lock Attempts.Exceeded (Motor Door Latch)

Motor Door Latch Failed During Clean Operation

Inter Processor Communications Failure (Motor Door Latch)

Failure Mode Definition

Front Panel LED Failure Description

1 2 3 4 5 6 7

XX X

XXX

LED Definitions

1 - Bake 5 - Clean

2 - Convection Bake 6 - Lock

3 - Convection Roast 7 - Remove Racks

4 - Broil

Runaway Temperature. Check the resistance of the oven temperature probe, it should be between

1050 & 1100 ohms. If good, replace electronic control board.

Incorrect micro ID. Replace electronic control board.

Incorrect EEPROM Replace electronic control board.

Chechsum.

Open temperature probe Check the resistance of the oven temperature probe, it should be between

1050 &1100 ohms. If good, replace electronic control board.

Shorted temperature probe Check the resistance of the oven temperature probe, it should be between

1050 &1100 ohms. If good, replace the electronic control board.

Max unlock Time Set the oven up for a clean cycle. Does the latch motor turn?

exceeded (motor No. Check the voltage applied to the latch motor. If line to neutral,

door latch) replace latch mechanism. If zero, replace electronic control board.

Yes. Check the phase and lock switches. They should be closed with the

door locked and open with a door unlocked. If the switches check good

replace the electronic control board.

Max unlock Set the oven up for a clean cycle. Does the latch motor turn?

Attempts exceeded No. Check the voltage applied to the latch motor. If line to neutral,

(motor door latch) replace latch mechanism. If zero, replace electronic control board.

Yes. Check the phase and lock switches. They should be closed

with the door locked and open with a door unlocked. If the switches check

good replace the electronic control board.

Max lock Time Set the oven up for a clean cycle. Does the latch motor turn?

exceeded (motor No. Check the voltage applied to the latch motor. If line to neutral,

door latch) replace latch mechanism. If zero, replace electronic control board.

Yes. Check the phase and lock switches. They should be closed with

the door locked and open with a door unlocked. If the switches check

good replace the electronic control board.

Max lock Set the oven up for a clean cycle. Does the latch motor turn?

Attempts exceeded No. Check the voltage applied to the latch motor. If line to neutral replace

(motor door latch) latch mechanism. If zero replace electronic control board.

Yes. Check the phase and lock switches. They should be closed with the

door locked and open with a door unlocked. If the switch check good replace

the electronic control board.

Inter processor Replace electronic control Board.

communications

failure (motor

door latch)

Resistance chart

Oven sensor 1050 to 1100 ohms

Bake element (large oven) 17 ohms +/-10%

Bake element (small oven) 27 ohms +/-10%

Broil element (large oven) 14 ohms +/-10%

Broil element (small oven) 19 ohms +/-10%

Convection element (large oven) 26 ohms +/-10%

Convection element (small oven) 26 ohms +/-10%

Convection fan motor 58 ohms +/-10%

Cooling fan motor 10 ohms +/-10%

Oven light transformer primary 62 ohms +/-10%

Oven light transformer secondary 1 ohms

locked motor 2500 ohms +/-10%

Testing Function and temperature selectors

The function and temperature selectors both use a Piher N-15 10 K ohm pot. Note that the tolerance on this part

is 30%, so the measured resistance between pins 1 & 3 will be 10,000 ± 3,000 Ohms. The controller uses a

ratiometric approach to determine position so this variation does not affect the software.

Function selector

The function selector usually fails, open or intermittent. When this happens, the oven will not operate in any

function.

To test the functions selector in the field:

1. Measure the resistance between pins one and three.

If the reading is between 7000 and 13,000 ohms go to step 2.

If the reading is not between 7000 and 13,000 ohms, the function selector is defective.

2. Set the function Selector to bake and measure the resistance between pins two and three.

If the reading is between 580 and 1720 ohms, the function selector is good.

If the reading is not between 580 and 1720 ohms, the function selector is defective.

Temperature selector

The temperature selector usually fails, open or intermittent. When this happens, the oven will not operate in

any function.

To test the temperature selector in the field:

1. Measure the resistance between pins one and three.

If the reading is between 7000 and 13,000 ohms go to step 2.

If the reading is not between 7000 and 13,000 ohms, the temperature selector is defective.

2. Set the temperature selector to 300° and measure the resistance between pins two and three.

If the reading is between 2200 and 4300 ohms, the temperature selector is good.

If the reading is not between 2200 and 4300 ohms, the temperature selector is defective.

Note: It is sometimes easier to make these measurements by disconnecting plug P9 from the elec-

tronic oven control board and measuring in the harness side of the plug. When testing the function

selector at plug P9 pins four and six should read between 7000 and 13,000 ohms and pins five and six

should read 580 to 1720 ohms. When testing the temperature selector at plug P9 pins one and three

should read between 7000 and 13,000 ohms and pins two and three should read between 2200 and

4300 ohms.

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