Edelbrock 25-9213 User manual

Catalog #47490 &#47492 Page 1of 2 Rev. 7/04

Edelbrock Header

For 2000-2004 PT Cruiser

Catalog #47490 & #47492

INSTALLATION INSTRUCTIONS

Please study these instructions carefully before installing your new Header. If you have any questions or problems, please

contact our Technical Hotline at : 1-800-416-8628 from 7 am - 5pm, Monday-Friday, Pacific Standard Time or e-mail

us at [email protected]. Please fill out and mail your warranty card.

Suggested Tools Needed for Installation:

❑ Metric wrench set, metric sockets, and ratchet

❑ Screwdrivers

❑Floorjack and Jackstands

SPECIAL NOTICE: This Edelbrock part has received an Executive Order number (E.O.#) from the California Air Resources

Board (C.A.R.B.) making it legal for street use in all 50 states. To assist you with emission equipment certification, we

have included a silver fan shroud decal to help testing personnel verify the this part is a legal replacement on the vehicle

for which it is cataloged. The adhesive-backed decal should be affixed next to the existing emission and engine

specifications decal. Do not cover any part of your original emission decal.

WARNING: The use of "Thermal Wrap" will void the warranty on your Edelbrock Headers. Those product will cause

excessive heat and moisture buildup resulting in corrosion and failure of the header.

KIT CONTENTS

Qty. Part # Description

125-9213 Header

154-4749 Port Gasket

154-4750 Collector Gaskets

360-4749 8mm x 1.25 Lock Nut

460-7275 5/16-18 Hex Nuts

10 68-0350 8mm x 30mm Hex Bolts

168-4749 10 x 1.50 x 12mm Hex Bolt

468-6010 5/16-18 x 1 1/2” Hex Bolt

178-2004 TieWrap

179-9722 Heat Shield

782-8721 5/16 Hardened Washers

14 82-4620 Lock Washers

182-8722 Flat Washer

Catalog #47490 &#47492 Page 2of 2 Rev. 7/04

Edelbrock Corporation

2700 California St.

Torrance, CA 90503

Tech Line: 1-800-416-8628

Office: 310-781-2222

Tech Fax: 310-972-2730

E-Mail: [email protected]

Assembly

1. Place the supplied port gasket over the studs (if

equipped) on the cylinder head. Install the Edelbrock

Header on the studs (if equipped) using the provided

8mm bolts, and lock washers on all bolts. Use

supplied lock nuts and hardened washers on the

studs (if equipped). Tighten all flange bolts and nuts

at this time.

2. Re-install the catalytic converter to the hangers.

Using the supplied 5/16 bolts, nuts, lock washers,

and hardened flat washers and gaskets, attach the

catalytic converter to the header collector flange.

Note: (The lower bolt of the collector is used to

secure the supplied heat shield). Using supplied

10mm bolt and washer, attach the heatshield to the

block just above the oil pan rail.

3. Check all hydraulic, vacuum, water, and fuel lines to

ensure there is adequate clearance from the header.

Using anti-seize on threads, install O2 sensor and re-

connect plug.

4. Re-connect the battery.

5. At this point, it is a good idea to check everything

over to make sure nothing was missed during

assembly.

6. Start vehicle and bring vehicle up to operating

temperature. Check for leaks of any kind.

7. Turn off engine and let cool. Tighten all the bolts

again.

Disassembly

1. Raise and support the vehicle on a flat stable surface

using the floorjack and proper load rated jackstands.

2. Disconnect the battery.

3. Removenut andbolts retainingheatshield andremove

heatshields.

4. Remove four nuts that retain catalytic converter to the

stock manifold.

5. Unplug and unclip oxygen sensor wire located above

the catalytic converter.

6. Remove the clamp retaining the catalytic converter

pipe to the intermediate pipe and unhook the catalytic

pipe brackets from the hangers. Remove catalytic

converter.

7. Unbolt and remove the stock manifold and gasket.

INSTALLATION INSTRUCTIONS

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