5
washer under thenut.Useremaining
flatwashers as neededtofill ingaps
and adjustthemotorplateverticality.
Youdon’tneedtouseall thewashers.
2b)Bottom RearClamp. See Photos
2.Install clamp halves onM6x75 mm
boltas shown.Usethe5/16”long
spacer ontherightsideofthemotor
plateandthe9/16”longspacer onthe
leftside. Usea flatwasher under the
head oftheboltand a flatand lock
washer under thenut.Useremaining
flatwashers as neededtofill ingaps
and adjustthemotorplateverticality.
Youdon’tneedtouseall thewashers.
2b)TopFrontClamp. See Photos 3.
Thetopclamps haveasymmetric
halves.Usetheshallower halfontheleftsideofthe
bikeandthedeeper halfontherightside. This off-
sets themotorplateslightlytotheleftof thetop
frametubecenter line.
Attachthetopfrontclamp halvesoneither sideof
themotorplateusingtheM6x20mm bolt.Placea
flatwasher under thebolthead.Useother flat
washers betweenmotorplateand clamp oneither
sidetoadjustverticalityas needed.
2b)TopRearClamp.See Photos4.Attachthe
topfrontclamp halves oneither sideof themotor
plateusingtheM6x35 mm bolt.Placea flat
washer under thebolthead.Useother flatwashers
betweenmotorplateand clamp oneither sideto
adjustverticalityas needed.
Theboltshould protrudetotheright as shown
where itservestomountthechainguidetubeina
later step.
Tightenallclamps.Thelower clamps shouldbe
verytight.Becarefulnottoover tightentheupper
clamps though.Theyusealuminumthreads and so
canbeeasilystripped.
Step 4:Assemble theEMDunit
TheEMDfor theTourEasy/GoldRushis
shippedpartiallydisassembledso thatthemo-
tor platecan beinsertedbetween thetwin
frametubes.Inthisstep youwill reassemble
theEMDwiththemotorplateattachedto the
bike.
(5)GearboxOrientation
(6)Gearboxbolts,M5x12mmbutton
head
(4)Top RearClampSet
