Ecoflam MAX GAS 70 P User manual

GAS BURNERS

MAX GAS 70 P (BH50)

MAX GAS 120 P (BH100)

www.ecoflamburners.com

Technical data

Dati tecnici

Données techniques

Datos técnicos

Технические характеристики

Technische Daten

Operating instructions

Istruzioni per l’uso

Notice d’emploi

Manual de uso

Руководство по эксплуатации

Betriebsanleitung

Electric diagrams

Schemi elettrico

Schémas électrique

Esquemas eléctrico

Электрические схемы

Elektrische Diagramme

MAX GAS 70 P BM2 BH 50 3147610

MAX GAS 120 P BM2 BH 100 3147213

Spare parts list

Parti ricambi

Pièces de rechange

Piezas de recambio

Запчасти

Ersatzteilliste

22-04-2021

Overview - Index of contents / Panoramica - Indice dei contenuti / Vue d'ensemble - Table des matières

Descripción - Sumario / Обзор - Содержание / Überblick - Inhaltsverzeichnis

Conformity declaration

Dichiarazione di conformità

Déclaration de conformite

Declaración de conformidad

Сертификат соответствия

Konformitätserklärung

Technical data

Dati tecnici

Données techniques

Datos técnicos

Технические характеристики

Technische Daten

Dimensions

Dimensioni

Dimensions

Dimensiones

Размеры

Größe

Operating instructions for authorised specialists EN 6 - 14

Istruzione per l’uso per il personale qualificato IT 15 - 23

Notice d’emploi pour l’installateur spécialiste FR 24 - 32

Instrucciones de montaje para el instalador especialista ES 33 - 41

Инструкция по эксплутации для

квалифицированных специалистов RU 42 - 50

Βetriebsanleitung Fur die autorisierte Fachkraft DE 51 - 59

Electric diagrams

Schemi elettrico

Schémas électrique

Esquemas eléctrico

Электрические схемы

Elektrische Diagramme

Spare parts list

Parti di ricambio

Pièces de rechange

Piezas de recambio

Запчасти

Ersatzteilliste

61 - 62

420011092300

www.ecoflam-burners.com

420011092300 www.ecoflam-burners.com 3

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

ECOFLAM BRUCIATORI S.p.A.

Sede operativa:

Via Roma, 64 - 31023 Resana (TV), Italy

Tel.: +39 (0) 423 719 500

Fax. +39 (0) 423 719 580

www.ecoflam-burners.com

Sede legale:

Viale Aristide Merloni, 45 - 60044 Fabriano (AN)

P.IVA e CF 00879740264

Società soggetta alla direzione e al coordinamento di Ariston Thermo S.p.A., Viale A. Merloni, 45 - 60044 Fabriano (AN)

DICHIARAZIONE DI CONFORMITÁ



DECLARATION OF CONFORMITY

La scrivente ditta

The writing company

ECOFLAM BRUCIATORI S.p.A.

Con sede in: Via Roma, 64 - 31023 Resana (TV) - Italy

Address: Via Roma, 64 - 31023 Resana (TV) - Italy

DICHIARA

DECLARE

Sotto la propria responsabilità, che tutti i propri bruciatori di gas della serie MAX GAS … sono conformi alle

seguenti Direttive, Regolamenti e Normative Europee:

Under their sole responsibility that all the gas burners MAX GAS … series comply with requirements included

in the following European Directives, Regulations and Standards:

•2014/35/UE “Direttiva Bassa Tensione” (Low Voltage Directive)

•2014/30/UE “Direttiva EMC” (EMC Directive)

•(EU) 2016/426 “Regolamento Apparecchi a Gas” (Gas Appliance Regulation)

•2006/42/EC ‘’Direttiva Macchine’’ (Machine Directive)

•2011/65/UE ‘’Direttiva RoHS2’’ (RoHS2 Directive) + 2015/863/UE (Delegated Directive)

•EN 676: 2003 + A2: 2008 + AC: 2008

•EN 50156-1: 2015

•EN 55014-1: 2016

•EN 55014-2: 2015

•EN 60335-1: 2012 + A11: 2014

•EN 60335-2-102: 2016

•EN 61000-6-2: 2016

•EN 61000-6-3: 2007 + A1: 2010

L’organismo notificato DVGW CERT GmbH - Josef-Wirmer Straße 1-3 D-53123 Bonn - Deutschland è stato

incaricato di effettuare la sorveglianza sui prodotti sopra citati riportati nel certificato di esame di tipo EU Nr.

0085BR0335 valevole fino al 01/08/2028.

The notified body DVGW CERT GmbH - Josef-Wirmer Straße 1-3 D-53123 Bonn - Deutschland was

commissioned to carry out the surveillance on the aforementioned products listed in the EU type examination

certificate No. 0085BR0335 valid until 01/08/2028.

Questo documento sostituisce integralmente tutte le analoghe dichiarazioni precedentemente emesse.

This document replaces all the analogous previously issued declarations.

Date/Authorized Signature June, 2020 / Mr. Giuliano Conticini

Title of Signatory Managing Director

Overview - Conformity declaration / Panoramica - Dichiarazione di conformità / Vue d'ensemble -

Déclaration de conformite / Descripción - Declaración de conformidad / Обзор - Сертификат соответствия /

Überblick - Konformitätserklärung

4 www.ecoflam-burners.com 420011092300

Technical data - Dati tecnici - Données techniques - Datos técnicos - Технические характеристики - Technische Daten MAX GAS 70 P BH 50 MAX GAS 120 P BH100

Burner output

min/max kW - kcal/h

Potenza bruciatore

min/max kW - kcal/h

Puissance du brûleur

min/max kW - kcal/h

Potencia del quemador

mín/máx kW - kcal/h

Мощность горелки

мин./макс., кВт - ккал/ч

Brennerleistung

min/max kW - kcal/h

100 100

85.715 85.715

Operation

1 stage

Funzionamento

1 stadio

Fonctionnement

1 allure

Funcionamiento

1 etapa

Moдифиkaция

1 ступень

Betrieb

1 Bühne 1

Regulating ratio Rapporto di regolazione Rapport de régulation Relación de regulación Коэффициент регулирования Regelverhaltnis 1:1

Fuel Combustibile Fuel Combustible Топливо Kraftstoff

G20 (L.C.V. 8.570 kcal/Nm3)

G25 (L.C.V. 7.370 kcal/Nm3)

G31 (L.C.V. 22.260 kcal/Nm3)

G30 (L.C.V. 29.320 kcal/Nm3)

Emission class Classe di emissione Classe d’émission Tipo de emisión Класс выделения

загрязняющих веществ Emissionsklasse Standard Class 3 - GAS EN676 (<80mg/kWh)

Control box Apparecchiatura di controllo Coffret de sécurité Cajetín de seguridad Блок управления и

безопасности Feuerungsautomat BM2

Gas train Rampa gas Rampe gaz Rampa de gas Газовая рампа Gasarmatur GAS TRAIN TABLE - DIFFERENT MODELS /

CONFIGUATIONS

Gas connection Allacciamento gas Raccordement gaz Conexión de gas Подсоединение газа Gasanschluß Rp1/2”

Gas input pressure Pressione di ingresso gas Pression d’entrée du gaz Presión de entrada

del gas Давление газа на входе Gaseingangsdruck 12-360 mbar (SEE GAS TRAIN MATCHING

TABLE)

LPG input pressure Pressione di ingresso LPG Pression d’entrée du gaz

propane Presión de entrada LPG Давление LPG на входе LPG eingangsdruck 30-360 mbar (SEE GAS TRAIN MATCHING

TABLE)

Air regulation

Air flap

Regolazione aria

Serranda dell'aria

Réglage de l’air

Volet d’air

Ajuste del aire

Válvula de aire

Настройка подачи воздуха

Воздушная заслонка

Luftregulierung

Luftklappe -

Flame monitor Rivelatore di fiamma Surveillance de flamme Vigilancia de llama Контроль пламени Flammenwachter ionization

Ignition transformer Trasformatore d'accensione Allumeur Encendedor Устройство розжига Zundtransformator 1-Pole Electronic

Electric motor

rpm - watt

Motore elettrico

giri motore - watt

Moteur

rpm - watt

Motor

rpm - watt

Электродвигатель

об/мин - Вт

Elektromotor

rpm - watt

2800 rpm

75 W 90 W

Voltage Tensione Tension Tensión Напряжение Spannung 230 V / 50-60 Hz

Power consumption

(operation)

Potenza elettrica

assorbita (Esercizio)

Puissance électrique

absorbée (en service)

Potencia eléctrica

absorbida (en

funcionamiento)

Потребляемая электрическая

мощность: (при работе)

Elektrische Leistungs-

aufnahme

(Betrieb)

100 W 128 W

Weight Peso Poids Peso Приблизительный вес Gewicht 6,5 kg 6,5 kg

Protection level Classe di protezione Indice de protection Índice de protección Класс электрозащиты Schutzart IP54

Sound pressure

level dB(A)

Livello pressione

sonora dB(A)

Niveau presion

acoustique dB(A)

Nivel de presion

acústico dB(A) Уровень шума, dB(A) Schalldruckpegel dB(A) 65

Ambient temp. for

storage

Temperatura ambiente di

stoccaggio

Température ambiante de

stockage

Temperatura ambiente de

almacenamiento Температура хранения Umgebungstemperatur -20°…+70° C

Temperature for use Temperatura d’utilizzazione Température d’utilisation Temperatura ambiente de

utilización Рабочая температура Betriebstemperatur -20°…+60° C

Overview / Panoramica / Vue d'ensemble / Descripción / Обзор / Überblick

www.ecoflam-burners.com

420011092300

Overview - Dimensions / Panoramica - Dimensioni / Vue d'ensemble - Dimensions / Descripción - Dimensiones /

Обзор - Размеры / Überblick - Größe

Packaging

GAS TRAIN DIMENSIONS:

refer to GT manual

Ø r

RrSr

d..°

Ø a

Ø b

Ø c

125

153

MAX GAS 70-120

Models ABCD D1 E FGILM

MAX GAS 70 P 335 176 159 102 - 205 94 160 100/120 100/120 M8

MAX GAS 120 P 335 176 159 102 - 205 94 160 100/120 100/120 M8

Model Ø a Ø b Ø c d°..

MAX GAS 70 P 110 140 170 45°

MAX GAS 120 P 110 140 170 45°

Model XYZKg

MAX GAS 70 P 390 300 270 8

MAX GAS 120 P 390 300 270 8

Boiler plate drilling

D-D1

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420011092300

Contents - Index - General warnings

Overview Conformity declaration 3

Technical data 4

Dimensions 5

Contents Index 6

General warnings 6

Burner description 7

Function General safety functions 8

Installation Burner assembly 9

Electrical connection 10

Checks before commissioning 10

Start up Adjusting burner output 11

Operating chek 12

Service Maintenance 13

Troubleshooting 14

Overview Electrical diagrams 60

Spare parts list 61-62

Important notes

Ecoflam burners have been designed and

built in compliance with all current

regulations and directives.

All burners comply to the safety

and energy saving operation

regulations within the standard

of their respective performance

range.

The burner must not operate out-

side the working range.

The quality is guaranteed by a quality and

management system certified in

accordance with ISO 9001:2008.

MAX GAS burners are designed

for the low-pollutant combustion of natural

gas and Liquefied Petroleum Gas.

The burners comply with

standard EN676. Assembly and

commissioning must be carried

out only by authorised

specialists and all applicable

guidelines and directives must

be observed.

Burner description

MAX GAS 40-120 P are single-stage , fully

automatic, monoblock type burners.

Burner head is designed to get the lowest

emissions in terms of NOx and unburnt

particles in order to maximize the heat

generator efficiency. Emissions can be

different respect to the ones recorded in

the lab because they depends a lot on the

generator on which the burner is fit.

The installer must comply with compulsory

rules. Avoid for instance dangerous

atmosphere or not ventilated rooms.

Packaging and handling

Move the burner still in its packaging using

a trolley or forklift, taking care not to drop it

and elevating it no more than 20cm from

ground level. After having removed the

packaging, check that the contents are in

good condition and correspond with what

was ordered. If in doubt, contact the

manufacturer.

The burner must be installed by a

qualified individual.

If the weight and dimensions do not allow

for manual lifting, ask another operator for

help or use a forklift, harness the burner

using belts if no eyebolts are available.

Use the accessories provided

(flange, gasket, pins and nuts) to

install the burner onto the boiler,

taking care not to damage the

isolating gasket.

We can accept no warranty liability

whatsoever for loss, damage or injury

caused by any of the following:

- Inappropriate use.

- Incorrect assembly or repair by the

customer or any third party, including the

fitting of non-original parts.

Provision of the system and the

operating instructions

The firing system manufacturer must

supply the operator of the system with

operating and maintenance instructions on

or before final delivery. These instructions

should be displayed in a prominent

location at the point of installation of the

heat generator, and should include the

address and telephone number of the

nearest customer service centre.

Notes for the operator

The system should be inspected by a

specialist at least once a year. It is

advisable to take out a maintenance

contract to guarantee regular servicing.

WARNING

DANGER

WARNING

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420011092300

M1 Electric motor

Y Graduated rod for head adjustment

3 Air regulation in the burner head

5 Housing

8 Blast tube

10 Socket

15 Burner flange

103B Air regulation

113 Air intake

MAX GAS 70 P BM2 BH50

MAX GAS Gas

RANGE NAME BY FUEL TYPE

MAX 70 70 kW

MODEL SIZE (Gas: kW; Oil: kg/h)

P1 stage

OPERATION TYPE

BM2 BH50

MODEL

Scope of delivery

The burner is delivered in a modular system of

packagings i.e. separate set/box:

BBCH: Burner Body with Combustion Head

with flange.

- 1 bag including :- multilanguage technical manual.

- plug.

- spanner.

- screws, nuts and washer.

GT: separate Gas Train

KIT & ACS are managed and delivered separately

Contents - Burner description

113

103B

KIT & ACS delivered separately

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420011092300

Function - General safety functions

1108106

119.1

Y12104F4119.1119 pBr Y13

F4 Minimum gas pressure switch

Y13 Main solenoid valve

Y12 Safety solenoid valve

1 Thermally-triggered safety shut-off valve (installation by installer)

104 Gas pressure regulator

106 Filter

108 Gas ball valve (installation by installer)

119pBr Measuring point for gas outlet pressure

119.1 Measuring point for gas pressure in valve space

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420011092300

Installation - Burner assembly

LPG

Burner assembly

The burner is fixed by mean of connecting

flange and therefore to the boiler.

Installation:

• fix the flange 3to the boiler with

the screws 4

• turn the burner slightly, guide it into

the flange and secure using screw 5

Removal:

• loosen screw 5

• turn the burner out and pull it out of

the flange

Install the burner on the

boiler according to the

installation position shown in.

Installation 3 is forbidden for

safety reason.

For operation with Liquefied Petroleum

Gas, it is necessary to order the kit and

follow the instructions given in the

specific manual.

LPG TRANSFORMATION

KITLPG-MAXGAS...

Burner blast tube insertion depth and

brickwork

Unless otherwise specified by the boiler

manufacturer, heat generators without a

cooled front wall require brickwork or

insulation 5 as shown in the illustration.

The brickwork must not protrude beyond

the leading edge of the blast tube, and

should have a minimum conical angle of

60°. Gap 6 must be filled with an elastic,

non-combustible insulation material. For

boilers with reverse firing, the minimum

burner tube insertion depth A as specified

in the boiler manufacturer’s instructions

must be observed.

On boilers the blast tube insertion depth

General regulations applying to the

gas connection

• The gas train must only be connected

to the gas mains by a recognised

specialist.

• The cross-section of the gas line should

be of a size designed to guarantee that the

gas flow pressure does not drop below the

Gas lines

When installing the gas lines and gas train,

the general EN676 directives and

guidelines must be observed.

EN676 compulsory kit and accessories in

order to comply to the safety regulations.

Additional accessories and kits shall be

installed by the installer in accordance to

the local safety regulations and codes of

practise.

Upon the installer responsibility

it is mandatory to install

additional support(s) in order to

not overload the burner body

with the dead load of full gas train,

accessories, piping and so on.

The burner body can stand just the gas

valve and the piping between the gas

valve and the body.

LEGEND

Pf: Back pressure of furnace

Pb: Pressure of burner (combustion head

+ complete gas train)

Pin: Minimum inlet pressure

Installing the gas train

The gas train is supplied

separately, for fitting refer to the

instructions in the gas train

manual.

CAUTION

specified level.

• A manual shut-off valve (not supplied)

must be fitted upstream of the gas train.

DANGER

should be observed as per the boiler

manufacturer's instructions.

Reverse flame boiler :

A = 50-100 mm.

Three pass boilers :

A1 = 50-100 mm.

Exhaust system

To avoid unfavourable noise emissions,

right-angled connectors should not be

used on the flue gas side of the boiler.

–

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420011092300

Installation - Electrical connection - Checks before commissioning

Electrical connection

The electrical installation and connection

work must only be carried out by an

authorised electrical specialist.

All applicable rules and regulations must

be observed.

The electrical installation should include a

type A circuit breaker.

The applicable guidelines and

directives must be observed, as

well as the electrical circuit

diagram supplied with the

burner!

• Check to ensure that the power supply

voltage is as specified in the electric

diagram and in data plate.

• Burner fuse: 5 A.

Electrical connection (plug-in)

It must be possible to disconnect the

burner from the mains using an

omnipolar shutdown device complying

with the standards in force. The burner

and heat generator (boiler) are connected

by a 5-pin connector (fig.1).

Connecting the gas train

Connect the gas train to the plugs on the

burner.

Checks before commissioning

The following must be checked before

initial commissioning:

• That the burner is assembled in

accordance with the instructions given

here.

• That the burner is pre-set in accordance

with the values in the adjustment table.

• Setting the combustion components.

• The heat generator must be ready for

operation, and the operating regulations

for the heat generator must be observed.

• All electrical connections must be correct.

• The heat generator and heating system

must be filled with water and the

circulating pumps must be in operation.

• The thermostats, pressure regulator, low

water detectors and any other safety or

limiting devices that might be fitted must

be connected and operational.

• The exhaust gas duct must be

unobstructed and the secondary air

system, if available, must be operational.

• An adequate supply of fresh air must be

guaranteed.

• The heat request must be available.

• Sufficient gas pressure must be

available.

• The fuel supply lines must be assembled

correctly, checked for leaks and bled.

• A standard-compliant measuring point

must be available, the exhaust gas duct up

to the measuring point must be free of

leaks to prevent anomalies in the

measurement results.

Position of electrodes

Setting the ionisation probe and

ignition electrode: see diagram

Always check the position of the

electrodes after service or substitution

or assembly of LPG kit as wrong position

might cause ignition problem.

DANGER

This manual suits for next models

Table of contents

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