Eaton SmartWire-DT User manual

02/11 MN05006002Z-EN

replaces 06/09 AWB2723-1617en

Manual

SmartWire-DT

The System

Switching

Controlling

Protecting

Drives

HMI

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All brand and product names are trademarks or registered

trademarks of the owner concerned.

Emergency On Call Service

Please call your local representative:

http://www.eaton.com/moeller/aftersales

Hotline After Sales Service:

+49 (0) 180 5 223822 (de, en)

AfterSalesEGBonn@eaton.com

Original Operating Instructions

The German-language edition of this document is the

original operating manual.

Translation of the original operating manual

All editions of this document other than those in German

language are translations of the original German manual.

1st edition 2009, edition date 03/09

2nd edition 2010, edition date 06/09

3rd edition 2010, edition date 06/10

4th edition 2011, edition date 02/11

See revision protocol in the “About this manual“ chapter

Production: René Wiegand

Translation: globaldocs GmbH

No part of this manual may be reproduced in any form

(printed, photocopy, microfilm or any other process) or

processed, duplicated or distributed by means of electronic

systems without written permission of Eaton Industries

GmbH, Bonn.

Subject to alteration without notice

Rückenbreite festlegen! (1 Blatt = 0,106 mm, gilt nur für XBS)

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Before commencing the installation

• Disconnect the power supply of the device.

• Ensure that devices cannot be accidentally

restarted.

• Verify isolation from the supply.

• Earth and short circuit.

• Cover or enclose neighbouring units that

are live.

• Follow the engineering instructions (AWA)

of the device concerned.

• Only suitably qualified personnel in

accordance with EN 50110-1/-2

(VDE 0105 Part 100) may work on this

device/system.

• Before installation and before touching

the device ensure that you are free of

electrostatic charge.

• The functional earth (FE) must be

connected to the protective earth (PE) or

to the potential equalisation. The system

installer is responsible for implementing

this connection.

• Connecting cables and signal lines should

be installed so that inductive or capacitive

interference does not impair the

automation functions.

• Install automation devices and related

operating elements in such a way that they

are well protected against unintentional

operation.

• Suitable safety hardware and software

measures should be implemented for the

I/O interface so that a line or wire breakage

on the signal side does not result in

undefined states in the automation

devices.

• Ensure a reliable electrical isolation of the

low voltage for the 24 volt supply. Only

use power supply units complying with

IEC 60364-4-41 (VDE 0100 Part 410) or

HD 384.4.41 S2.

• Deviations of the mains voltage from the

rated value must not exceed the tolerance

limits given in the specifications, otherwise

this may cause malfunction and dangerous

operation.

•Emergencystopdevices complying with

IEC/EN 60204-1 must be effective in all

operating modes of the automation

devices. Unlatching the emergency-stop

devices must not cause restart.

• Devices that are designed for mounting in

housings or control cabinets must only be

operated and controlled after they have

been installed with the housing closed.

Desktop or portable units must only be

operated and controlled in enclosed

housings.

Eaton Industries GmbH

Safety instructions

Danger!

Dangerous electrical voltage!

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• Measures should be taken to ensure the

proper restart of programs interrupted

after a voltage dip or failure. This should

not cause dangerous operating states even

for a short time. If necessary, emergency-

stop devices should be implemented.

• Wherever faults in the automation system

may cause damage to persons or property,

external measures must be implemented to

ensure a safe operating state in the event

of a fault or malfunction (for example, by

means of separate limit switches,

mechanical interlocks etc.).

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02/11 MN05006002Z-EN

About This Manual 5

List of revisions 5

SmartWire-DT system overview 5

Exclusion of liability 7

Additional documentation 8

Writing conventions 8

1 System description SmartWire-DT 9

Target group 9

Proper use 10

– Improper use 10

SmartWire-DT system 11

– SWD-Assist 13

Components of the

SmartWire-DT system 14

– SmartWire-DT slave 15

– SmartWire-DT elements 18

SmartWire-DT network 21

– Features of the SmartWire-DT network 21

– SmartWire-DT station address assignment 23

– Organization of the SmartWire-DT slave data 25

– Physical properties of the SmartWire-DT network 26

2 Engineering 29

How do I plan a

SmartWire-DT topology? 29

How do I configure my gateway? 30

– Field bus 30

– SmartWire-DT PROFIBUS-DP gateway

EU5C-SWD-DP 31

– SmartWire-DT CANopen gateway

EU5C-SWD-CAN 32

How do I dimension the power supply of my

SmartWire-DT topology? 33

– Contactor supply UAUX 35

– Voltage Drop 36

How do I position my SmartWire-DT slaves? 45

Contents

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Contents

02/11 MN05006002Z-EN

3 Installation 47

Mechanical Mounting 48

Electrical Installation 49

– Potential conditions between the components 49

– SmartWire-DT gateway 49

– SmartWire-DT power module 53

– SmartWire-DT I/O modules 55

– SmartWire-DT protective modules 57

– M22-SWD… function elements 58

– Switch cabinet bushing 70

– Housing bushing socket 77

Connecting the SmartWire-DT connection cable 80

– Connecting the SmartWire-DT ribbon cable 80

– Connecting SmartWire-DT round cables 80

– Connect round socket to SmartWire-DT

round cable 81

– Connect round plug to the SmartWire-DT

round cable 82

– Fitting SmartWire-DT ribbon cable with plugs 83

– Fitting the blade terminal SWD4-8MF2 83

– Fitting external device plugs SWD4-8SF2-5 88

– Coupling for an 8-pole blade terminal 91

– Using the ribbon/round cable adapter 92

– Using network termination 93

Electromagnetic compatibility (EMC) 95

– Earthing of inactive parts 95

– PE connection 96

– Earth-free Operation 96

– Mounting rails 96

SmartWire-DT system for Safety Relevant

Applications 96

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Contents

02/11 MN05006002Z-EN

4 Commissioning 97

Switch on 98

Initial switch-on of the SmartWire-DT network 99

– Status messages of the SmartWire-DT gateway

after the initial switch-on 99

– Status messages of the SmartWire-DT slaves

after the initial switch-on 99

Creating a target configuration 100

– Status messages of the SmartWire-DT gateway

after creating the target configuration 100

Creating a project configuration of the

SmartWire-DT network 101

Switching on when there are configuration

changes 102

– Switch-on in case of a changed actual

configuration 102

– Retriggering on in the case of an unchanged

configuration 105

5 What Happens If …? 107

Behavior of the

SmartWire-DT gateway 107

– POW LED (status of power supply) 107

– DP LED (status of PROFIBUS DP field bus) 108

– CAN LED (status of CANopen field bus) 109

–Config.-LED

(status project vs. target configuration) 110

– SWD LED (status of SmartWire-DT network) 111

Behavior of the

SmartWire-DT powerfeed modules 113

Behavior of the

SmartWire-DT input/output modules 113

Behaviour of

SmartWire-DT modules

DIL-SWD-32-… 114

Behavior of SmartWire-DT function elements

M22-SWD… 116

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02/11 MN05006002Z-EN

Appendix 117

Approval and Certification 117

– Approvals and national approvals for the

SmartWire-DT system 117

Standards for cable protection 117

Technical data 117

Index 119

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02/11 MN05006002Z-EN

About This Manual

List of revisions As of publication date 06/10 this manual AWB2723-1617en

has been renamed to MN05006002Z-EN.

The following significant amendments have been introduced

since previous issue:

SmartWire-DT system

overview

This manual describes the technical overview, installation,

commissioning and diagnostics of the SmartWire-DT intelli-

gent connection system.

Specialist electrical training is needed for commissioning and

creating circuit diagrams. The user must also be aware of

and adhere to all valid occupational safety and accident

prevention guidelines, standards and regulations.

Publication

date

Page(s) Key word New Change

02/11 various Notes about Eaton manuals

11/10 all Changed terminology,

SmartWire-DT instead of SWD

various New numbers for manuals:

“SmartWire-DT Gateways”

MN05013002Z-EN

(previously AWB2723-1612en)

„SmartWire-DT Slaves“

MN05006001Z-EN

(previously AWB2723-1613en)

21 New maximum network length 600 m,

new maximum data transfer rate

250 Kbits/s

17 SmartWire-DT universal module j

117 UL/CSA approvals j

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About This Manual

02/11 MN05006002Z-EN

jDanger!

If active components are controlled, such as motors or

pressurized cylinders, plant parts may become damaged or

persons endangered, provided SmartWire-DT components

are connected up incorrectly, or configured and

programmed incorrectly.

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