Dyna-Glo DGA480BSN-1 User manual

MODEL #DGA480BSN

4-BURNER NATURAL GAS

GRILL WITH SIDE BURNER

Français p. XX

Español p. XX

Français p. 25

Español p. 49

ATTACH YOUR RECEIPT HERE

Serial Number Purchase Date

Questions, problems, missing parts? Before returning to your retailer, call our customer

service department at 1-877-447-4768, 8:30 a.m. – 4:30 p.m., CST, Monday – Friday

or e-mail us at [email protected].

ANS Z21.58b-2012

CSA 1.6b-2012

Outdoor Cooking

Gas Appliances

Rev. 11/16/2015

70-10-562

TABLE OF CONTENTS

Safety Information ......................................................................................................................... 3

Package Contents ......................................................................................................................... 5

Hardware Contents ....................................................................................................................... 6

Preparation ................................................................................................................................... 6

Assembly Instructions ................................................................................................................... 7

Operating Instructions ................................................................................................................... 15

Care and Maintenance .................................................................................................................. 16

Troubleshooting ............................................................................................................................ 19

Warranty ....................................................................................................................................... 21

Replacement Parts List ................................................................................................................ 22

WARNING:

1. Do not store or use gasoline or other

of this or any other appliance.

2. An LP cylinder not connected for use shall

not be stored in the vicinity of this or any

other appliance.

3. This grill is for outdoor use only and shall

not be used in a building, garage, under

overhangs or any other enclosed area.

4. Do not leave a lit grill unattended.

Keep children and pets away from

the grill at all times.

Assembler/Installer: This manual contains important information necessary for the proper

assembly and safe use of this appliance. Read and follow all warnings and instructions before

assembling and using this appliance. Leave these instructions with the consumer.

Consumer/User: Follow all warnings and instructions when using this appliance.

Retain these instructions for future reference.

DANGER:

If you smell gas:

1. Shut off gas to the appliance.

3. Open lid.

4. If odor continues, keep away from the

appliance and immediately call your

SAFETY INFORMATION

Please read and understand this entire manual before attempting to assemble, operate or install the

product. If you have any questions regarding the product, please call customer service at:

1-877-447-4768, 8:30 a.m. – 4:30 p.m., CST, Monday – Friday or e-mail us at

[email protected].

CAUTION

• Never use charcoal or lighter fluid with the grill.

• Do not use gasoline, kerosene or alcohol for lighting.

• This grill is not intended to be used in or installed on recreational vehicles and/or boats.

• Always open grill lid slowly and carefully as heat and steam trapped within the grill can burn

you severely.

• Never attempt to operate this grill using propane.

• Always employ a qualified service agency to install all necessary natural gas supply

plumbing, manual shutoff valve, and quick-connect fittings.

CALIFORNIA PROPOSITION 65

DANGER

• Do not use in an explosive atmosphere. Keep grill area clear and free from combustible

materials, gasoline and other flammable vapors and liquids.

Fuels used in gas or oil fired appliances and the products of combustion of such fuels contain

chemicals known to the State of California to cause cancer, birth defects or other reproductive

harm. This product contains chemicals, including lead and lead compounds, known to the State of

California to cause cancer, birth defects or other reproductive harm. Wash hands after handling.

CAUTION

• Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any

other appliance. Do not store flammables inside the cart of the grill.

• An LP cylinder not connected for use shall not be stored in the vicinity of this or any other

appliance.

• This grill is for use with natural gas only.

• Never attempt to attach this grill to the self-contained propane system of a boat, camper

trailer, motor home or house.

• Do not attempt to move the grill while it is lit or when it is hot. The casters should be locked

when not moving the grill.

•

Do not use the grill unless it is completely assembled and all parts are securely fastened and

tightened.

• Keep all combustible items and surfaces at least 36 inches (91.44 cm) away from the grill at

all times.

• Do not touch metal parts of grill until it has completely cooled (about 45 minutes) to avoid

burns, unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc…).

• Do not alter this grill in any manner.

• Clean and inspect the hose before each use. If there is evidence of abrasion, wear, cuts, or

leaks, the hose must be replaced prior to operating the appliance. The replacement hose assembly

will be that which is specified by the manufacturer, listed in the repair parts list in this manual.

• Move gas hoses as far away as possible from hot surfaces and dripping hot grease. Never

allow the gas hose to touch heated surfaces.

• Keep the grill’s valve compartment, burners and circulating air passages clean. Inspect the

grill before each use. Do not obstruct the flow of gas or ventilation air.

• The use of alcohol, prescription or non-prescription drugs may impair the operator’s ability

to properly assemble or safely operate the grill.

• Do not leave a lit grill unattended. Keep children and pets away from the grill at all times.

• Do not place this grill on any type of tabletop surface. The grill should be placed on a flat and

level surface.

• Do not use the grill in high winds.

SAFETY INFORMATION

WARNING

• Do not place the grill under overhead

combustible construction or awnings.

Minimum clearance from sides and

back of unit to combustible construction:

36 inches (914.4 mm).

NOTE: The installation must conform with

local codes or, in the absence of local codes,

with either the National Fuel Gas Code,

ANSI Z223.1/NFPA 54, Natural Gas and

Propane Installation Code, CSA B149.1, or

Propane Storage and Handling Code, B149.2.

PACKAGE CONTENTS

PART DESCRIPTION QUANTITY

A Bottom Shelf 1

B Locking Caster 2

C Caster 2

D Cart Left Side Panel 1

E Cart Right Side Panel 1

F Cart Rear Panel 1

G Upper Door Brace 1

H Left Door Assembly 1

I Right Door Assembly 1

J Door Handle 2

K Door Handle Sleeve 4

L AA Battery 1

M Main Burner Control Knob (Lg) 4

Side Burner Control Knob (Sm)

O Grill Body 1

P Left Side Burner Assembly 1

Q Side Burner Cooking Grate 1

R Right Shelf Assembly 1

S Grease Pan 1

T Grease Cup 1

U Lid Handle 1

V Lid Handle Bezel 2

W Warming Rack 1

X Heat Tent 4

Y Cooking Grate 2

Z Natural Gas Hose Holder 2

A1 Quick Disconnect Coupling 1

PART DESCRIPTION QUANTITY

HARDWARE CONTENTS (shown actual size)

M6 x 12

Screw

Qty. 29

M4 x 10

Screw

Qty. 4 M6x25

Screw

Qty. 2

M6 x 20

Screw

Qty. 4

Plain

Washer

Qty. 16

AA DD EE HH

CC FF

BB GG

M4 x 10

Screw

Qty. 14

Spring

Washer

Qty. 16

Before beginning assembly of product, make sure all parts are present. Compare parts with package

contents list and hardware contents list. If any part is missing or damaged, do not attempt to assemble

the product.

Estimated Assembly Time: 50 minutes with 2 people.

Tools Required for Assembly and Leak Testing (not included): Phillips screwdriver, spray bottle

PREPARATION

THIS UNIT IS HEAVY. TWO PEOPLE REQUIRED FOR SAFE ASSEMBLY.

Two people required for safe assembly. Some parts may contain sharp edges. Wear protective

gloves if necessary. Read and follow all safety statements, warnings, assembly instructions and

use and care instructions before attempting to assemble and use.

CAUTION

M6 x 16

Screw

Qty. 10 NOTE:

Preassembled

in door handles (J) NOTE:

Preassembled

in lid handle (U)

NOTE:

Four screws

preassembled

with bottom shelf (A)

ASSEMBLY INSTRUCTIONS

1. Locate the two locking casters (B) and the

two standard casters (C). Secure the two

locking casters (B) to the rear of the bottom

shelf (A) (the area with the bevel) using four

M6x12 screws (AA) inserted through four spring

washers (CC), then through four plain washers

(BB) and into the threaded holes on the bottom

shelf (A). Secure the two standard casters (C)

to the front of the bottom shelf (A) using four

M6x12 screws (AA) inserted through four spring

washers (CC), then through four plain washers

(BB) and into the threaded holes on the bottom

shelf (A). Tighten all screws.

Hardware Used

AA x 16

M6 x 12 Screw

2. Insert 4 M6x12 screws (AA) halfway into threaded

holes in bottom shelf (A). Attach the cart left

side panel (D) by placing the panel keyholes

over the screw heads on left side of

bottom shelf (A). Slide the cart left side panel

(D) so that the screw head is over the smaller

part of the keyhole. Thread the screw

down snug but do not tighten as some slack

will be necessary in following assembly steps.

Repeat with cart right side panel (E).

CC x 16

Spring

Washer

BB x 16

Plain

Washer

Hardware Used

AA x 4

M6 x 12 Screw

4. Insert 2 M6x12 screws (AA) halfway into the top

front threaded holes of both the cart left side

panel (D) and the cart right side panel (E).

Attach the upper door brace (G) by sliding

the cut-outs in the upper door brace (G)

over the 4 screws and tightening all 4

screws.

Hardware Used

AA x 4

M6 x 12 Screw

ASSEMBLY INSTRUCTIONS

3. Insert one M6x12 screw (AA) halfway into the

middle rear threaded hole on both the cart left side

panel (D) and cart right side panel (E). Attach

the cart rear panel (F) by sliding the keyholes

in the cart rear panel (F) over the inserted

screws. Slide the cart rear panel (F) down to

meet bottom shelf (A). Secure the cart rear

panel (F) to the bottom shelf (A) with 3 M6x12

screws (AA). Tighten all screws, including the 2

screws in cart side panels (D and E).

Hardware Used

AA x 5

M6 x 12 Screw

ASSEMBLY INSTRUCTIONS

5. Remove 2 preassembled M4x10 screws (GG)

from the door handles (J). Insert 2 door handle

sleeves (K) into the holes located on the back

of the left door assembly (H). Insert the 2

screws into the door handle sleeves (K) and

into the threaded holes in the door handle (J).

Tighten the screws.

Repeat with right door assembly (I).

6. Attach the left door assembly (H) to the cart

body by aligning the holes in the hinge of the

left door assembly (H) with the holes in the

cart left side panel (D), inserting 4 M4x10

screws (DD) and tightening.

Repeat with right door assembly (I).

Hardware Used

GG x 4

Hardware Used

DD x 8

M4 x 10 Screw

(preassembled)

ASSEMBLY INSTRUCTIONS

8. Lock the back two casters to ensure the cart

doesn’t move. Carefully place the grill body (O)

over the mounting tabs on the cart side panels

(D and E) and onto the cart. Adjust the grill

body (O) so that the holes in the grill body (O)

are aligned with the holes in the tabs of the cart

side panels (D and E). NOTE: Make sure the

natural gas hose drops inside the cart and exits

through the opening in the cart rear panel (F).

Secure the grill body (O) using 2 M6x20 screws

(EE) on each side.

Install the natural gas hose holders (Z) by

removing the 4 M4x10 screws (DD) from the

predrilled holes in the the bottom shelf (A),

aligning the natural gas hose holders (Z) with

the predrilled holes and over the natural gas

hose, then tighten the screws.

Hardware Used

EE x 4

M6 x 20 Screw

7. Slip main burner control knobs (M) and side

burner control knob (N) onto the valve stems

located on the front control panel of the grill

body (O). Remove 2 preassembled M6x25

screws (HH) from the lid handle (U). Attach

the lid handle (U) by inserting two screws from

inside the lid of the grill body (O), through the

lid handle bezels (V), into the handle (U) and

tightening securely.

Hardware Used

HH x 2

M6 x 25 Screw

Natural gas

tube opening

DD x 4

M4 x 10 Screw

(preassembled)

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