dymax 485 User manual
Model 485 Dispensing Systems
Systems User Guide
Model 485 Dispensing Systems User Guide
2
Contents
Safety................................................................................................................... 3
Using Safe Operating Pressures..................................................................................3
Operating Specifications.......................................................................................3
Configuration Overview ....................................................................................... 4
Key System Connections....................................................................................... 5
Dispensing Tips .................................................................................................... 6
System Configurations.......................................................................................... 7
A - Systems Using a Cartridge Retainer ......................................................................8
Packaged Components .........................................................................................8
Assembled System................................................................................................9
B - Systems Using a Bottle Drop-In Tank...................................................................10
Packaged Components .......................................................................................10
Assembled System..............................................................................................11
Installing the Fluid Line to the Reservoir ............................................................12
C - Systems Using a 10-Gallon Pressure Tank ...........................................................13
Packaged Components .......................................................................................13
Assembled System..............................................................................................14
Installing the Fluid Line to the Reservoir ............................................................15
Model 485 Dispensing Systems User Guide
3
Safety
Using Safe Operating Pressures
Pressurizing the components in the dispensing system beyond the maximum
recommended pressure can result in the rupturing of components and serious personal
injury. To minimize the risk of rupturing components and injury, do not exceed the
maximum operating pressure of the components in your fluid dispensing system.
Operating Specifications
■Recommended compressed air supply pressure to air filter/regulator =
80 to 100 psi (5.5 to 6.9 bar)
■Recommended pressure setting at air filter/regulator = 75 psi (5.2 bar)
■Maximum pressure setting at air filter/regulator = 100 psi (6.9 bar)
■Power required = 110V power receptacle (customer supplied)
Model 485 Dispensing Systems User Guide
4
Configuration Overview
Controls
Dymax valves and digital
controller provide precise
and consistent actuation.
■Pneumatic function
■Footswitch, manual,
or PLC controlled
■Easy to operate
■Manual or timed
dispense mode
Dispensing Valve
& Accessories
Dymax dispensing valves for
handheld and bench-top
applications deliver precision
solutions for low- to high-
viscosity materials. Various
style tips and accessories are
also available.
Reservoirs
Dymax carries a variety of
material reservoirs to
accommodate most
dispensing applications.
■Range of volumes from
6 oz. cartridges to 10-
gallon pressure tanks
■Easy change-over and
control
1
2
3
Model 485 Dispensing Systems User Guide
5
Key System Connections
NOTE: Figures 1-4 apply to all systems.
Figure 1. Valve Air & Material
Connections
Figure 2. Controller Connections,
Rear Panel
Figure 3. High-Precision Regulator
Connections
Figure 4. Filter Regulator
Fluid in
From
reservoir
Air in from
controller
Air in
from filter
regulator
Power
supply
input
Foot
switch
input
Air out
to valve
Air in
from filter
regulator
Air out to
reservoir
Supply
air in
Air to
controller
& reservoir
Model 485 Dispensing Systems User Guide
6
Dispensing Tips
A variety of both needle and taper dispense tips in various lengths, gauges, and shapes
are available from Dymax. Tip selection is critical when precision is required and the
length, shape, and size of the tip used will define the shape of the fluid deposit and the
performance of your dispense system.
The following tips are included with this system, and are recommended for use with the
Model 485 dispensing valve. Either tip kit can be used depending on the exact viscosity
and application.
P3424 Dispensing Tip Kit for Low-Viscosity Materials (<500 cP)
Part #
Color
Description
P3171
Purple
21 GA Needle Tip
P3172
Orange
23 GA Needle Tip
P3233
Pink
20 GA Tapered Tip
P3247
Red
25 GA Tapered Tip
P3423 Dispensing Tip Kit for Medium- to High-Viscosity Materials (>500 cP)
Part #
Color
Description
P3169
Amber
15 GA Needle Tip
P3170
Green
18 GA Needle Tip
P3232
Green
18 GA Tapered Tip
P3247
Red
25 GA Tapered Tip
For assistance in optimal tip selection, contact Dymax Application Engineering. Visit
www.dymax.com/dispensing_tips to see Dymax’s dispensing tip selection.
Model 485 Dispensing Systems User Guide
7
System Configurations
A
Systems Using a Cartridge
Retainer (p. 8-9)
B
Systems Using a Bottle
Drop-In Tank (p. 10-12)
C
Systems Using a 10-Gallon
Pressure Tank (p. 13-15)
Model 485 Dispensing Systems User Guide
8
A - Systems Using a Cartridge Retainer
Packaged Components
T15279
Lab Stand, 24" [61 cm]
T17736
System User Guide
T11146
DVC-345 Controller
Cartridge Reservoirs
6 oz T15257
12 oz T14085
20 oz T15223
T16629
High-Precision Regulator
T16307
Filter Regulator
T16787
3/8" OD Fluid Line Kit
T16786
Controller Air Line Kit
T16789
Reservoir Air Line Kit
T17617
Model 485 Needle Valve
T16857
Mounting Assembly
T16793
Fluid Line Kit, 1/4" OD
Model 485 Dispensing Systems User Guide
9
Assembled System
User Supplied Items
Spare Parts
80-100 psi air supply, ¼ NPT male fitting
110V power receptacle
¼" male to ¼" quick-disconnect fitting
T17617
Model 485
Needle Valve
T15279
Lab Stand,
24" [61 cm]
T16857
Mounting
Assembly
T11146
DVC-345
Controller
Cartridge Reservoir
6 oz T15257
12 oz T14085
20 oz T15223
T16629
High-Precision
Regulator
T16307
Filter Regulator
T16786
Controller
Air Line Kit
T16787
Fluid Line Kit,
3/8" OD
T16789
Reservoir Air
Line Kit
T16793
Fluid Line Kit,
1/4" OD
P3423
Dispensing
Tip Kit
P3424
Dispensing Tip Kit
Model 485 Dispensing Systems User Guide
10
B - Systems Using a Bottle Drop-In Tank
Packaged Components
T17004
1-Gallon Bottle
Drop-In Tank
T17736
System User Guide
T11146
DVC-345 Controller
T16307
Filter Regulator
T15279
Lab Stand, 24"[61 cm]
T17617
Model 485 Needle Valve
T16857
Mounting Assembly
T16787
3/8" OD Fluid Line Kit
T16786
Controller Air Line Kit
T16789
Reservoir Air Line Kit
T16793
Fluid Line Kit,
1/4" OD
Other manuals for 485
2
Table of contents
Other dymax Dispenser manuals
Popular Dispenser manuals by other brands
Silver King
Silver King Majestic SK12MAJ Technical manual and replacement parts list
Franke
Franke F3Dn Twin Service manual
STIEBEL ELTRON
STIEBEL ELTRON UltraHot Plus Operation and installation instructions
DAN DRYER
DAN DRYER 282 installation guide
Essity
Essity Tork 473208 manual
CBS
CBS SD300BU-88 COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST
