Duerkopp Adler 195 User manual

Contents: Page:

Part 2: Installation Cl. 195

1. General Information

1.1 Safety Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.2 Machine Operation without Material . . . . . . . . . . . . . . . . 3

1.3 Table Tops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2. Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3. Table Top, Completing and Screwing on . . . . . . . . . . . . 7

4. Connecting the Sewing Drive to the Table Top . . . . . . . . . 8

4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4.2 Drive Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4.3 Voltage Compensation Motor/ Machine Head . . . . . . . . . . . 8

4.4 Attaching the Rod and Pedal . . . . . . . . . . . . . . . . . . . . 9

4.5 Electrical connection of motors . . . . . . . . . . . . . . . . . . . 9

5. Positioning the Machine Head, V-belt Placement,

Attaching the Belt Guard and Handwheel . . . . . . . . . . . . 10

6. Making the Plug Connections to the Motor Control

and Attaching the Synchronizer . . . . . . . . . . . . . . . . . 11

7. Connecting the Compressed Air Maintenance Unit . . . . . . 12

8. Readying the Machine for Operation . . . . . . . . . . . . . . 12

8.1 Fitting oil recycling device . . . . . . . . . . . . . . . . . . . . . . 13

9. Setting the Synchronizer . . . . . . . . . . . . . . . . . . . . . 14

1. General Information

1.1 Safety Notes

Special Attention!

The mains voltage and the nominal voltage listed

on the motor identification plate must be the same.

All work on the electronics is to be conducted only

by authorized personnel and with the mains plug

disconnected.

Please observe the safety instructions!

Installation is to be conducted according to the

following instructions. All necessary parts are to be

found in the enclosed package.

1.2 Machine Operation without Material

Attention!

First arrest the pressure foot in the open position

and set the shortest pressure foot stroke.

1.3 Table Tops

The cutouts in self-made table tops must have the

dimensions shown in the sketches on pages 4 and 5.

The table tops must have the necessary load

capacity and firmness.

2. Frame Assembly

–Mount the frame parts

as illustrated.

–Align the frame with screw 1 so that

all of the feet rest equally.

–Loosen screws 2 and set the table top

to the correct work height.

3. Table Top, Completing and Screwing on

Underside of the Table Top

–Fasten the reinforcement brace 5 with 4

screws between the cutouts of the sewing

head and the belt guard.

–Mount the oil baffle 4 with wood screws. Align

the oil baffle so that the distance from the right

side of the oil baffle to the table top cutout is

55 mm.

–Screw on the reinforcement brace 7 behind the

oil baffle.

–Screw on the cable duct 3 and the holder 6 for

the connection cable strain reliever.

–Screw on the main switch 2.

–Screw on the sewing light transformer 1 (if

supplied).

–Screw on the drawer 8 with its mounting.

Secure the insert plate against displacement

with a nail.

–Screw the table top onto the frame with B8X35

wood screws.

The position of the table top relative to the

frame is determined by the centering marks on

the underside of the table top.

Top of the Table –Press the rubber rests for the hinges and the

forward rest points into the table top recesses.

–Press the plug into the intended hole.

4. Connecting the Sewing Drive to the Table Top.

4.1 General

Different drive and connections packages are

available for the machine. The drive package

consists of:

Motor, motor protection switch with wiring, belt,

belt pulley.

The connections package contains all wiring

between the motor and the sewing head.

The direct current drive available for this machine

is operated by a "monophase alternating voltage".

Therefore, with multiple machines, the connections

must be uniformly distributed to the individual

phases of the mains supply (3 phase). Otherwise

this could lead to an overload of the individual

phases.

Attention!

If the electronics are not supplied by Dürkopp

Adler, then manufacture and testing is to be

conducted to

EN 60204-3-1/JEC 204-3-1.

4.2 Drive Mounting –Screw the drive with its base to the table top.

Hereby screw 3 M8 x 35 hex head screws with

washers into the nuts in the table top.

–Fasten the V-belt pulley to the motor shaft.

–Check the arrangement of the connections on

the motor terminal board and correct if

necessary.

The arrangement must be appropriate to the

mains voltage.

4.3 Voltage Compensation Motor/ Machine Head

–Screw the connecting cable found in the

enclosed package onto the motor base. It

serves to conduct the static charge of the

machine head to ground via the motor.

4.4 Attaching the Pedal and Rod

For ergonomic reasons the lateral direction of the

pedal is to be aligned centered to the needle. Set

the rod so that the pedal has an incline of 10°.

4.5 Electrical connection of motors

The required technical connecting data are listed

in the circuit diagram enclosed in the drive

package.

5. Positioning the Machine Head, V-belt Placement,

Attaching the Belt Guard and Handwheel

–Set the sewing head into the table top cutout.

–Fold over the sewing head and remove the

safety bar 1.

–Plug the arresting pin 2 into one of the notches

of the built-in adjustment disc.

–Screw off the handwheel.

–First place the V-belt over the machine belt

pulley.

–Place the belt on the motor belt pulley.

By swinging the motor tension the V-belt so

that it can be pressed in at its center by about

10 mm without great effort.

–Screw on the belt guard with 5 screws.

When folding over, the belt guard must go into

the table top cutout unimpaired.

–Screw on the motor belt guard.

Set the securing cams so that the belt does

not slip out of the belt pulley when the sewing

head is folded over.

–Screw on the handwheel.

The correct position of the handwheel is

derived from the additional holes in the hand

wheel and on the belt flange. They must lie

congruent.

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