Duerkopp Adler 743-221 User manual

Contents Page:

Part 2: Installation Instructions Cl. 743-221

1. Scope of Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2. General Information and Transport Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . 4

3. Installing the Sewing Unit

3.1 Transport of the Sewing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3.2 Setting the Working Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3.3 Mounting for the Form Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3.4 Attaching the Yarn Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3.5 Checking the V-belt Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4. Electrical Connection

4.1 Connecting the Microcontrol Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4.2 Checking the Nominal Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4.3 Setting the Motor Protection Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4.4 Checking the Direction of Rotation of the Motor . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4.5 Checking the Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5. Pneumatic Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

6. Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

7. Sewing Trial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1. Scope of Delivery of the Sewing Unit

The scope of delivery is dependent on your order.

Before installation please check if all required parts are present.

Standard equipment and optional equipment:

–1Smoother device

–2Bundle clamp with slewing arm and holder pipe

–3Placement table

–4Yarn stand

–5Microcontrol control unit

–6Form set

–7Folding table

–8Blower pipe from above and/or from the right

–Small parts in the accessories pack

2. General Information and Transport Safeguards

ATTENTION !

The sewing unit may only be installed by trained, skilled personnel.

All work on the electrical equipment of the sewing unit may only be

conducted by electricians or appropriately instructed persons.

The mains plug must be pulled.

The operating instructions for the sewing drive and the step motor

drive are to be observed.

Before installation of the sewing unit the following transport

safeguards are to be removed:

–The securing band from the sewing drive.

–The angles which on the wooden pallet lock over the feet of the

frame.

–Securing bands of the smoother and bundle clamp.

–Securing bands of the placement table.

3. Installation of the Sewing Unit

3.1 Transport of the Sewing Unit

The sewing unit has 4 castors for in-house transport.

ATTENTION !

During operation of the sewing unit the castors must be turned in so

far that the unit rests firmly on its feet.

–For transport turn the setting screws 1 to 4 to the left.

The feet must have enough floor clearance for transport.

–Transport the sewing unit.

–To lower the sewing unit turn the setting screws 1 to 4 to the right.

The feet must rest firmly on the floor.

3.2 Setting the Working Height

The working height is adjustable between 84.5 cm and 124.5 cm.

The sewing unit was brought into the lowest position for shipping.

Setting the working height

–Loosen fastening screws 1 to 4.

–Set the unit to the desired height horizontally.

–Tighten fastening screws 1 to 4.

3.3 Mounting for the Form Set

During transport the mounting 1 for the form set 2 is located under the

table top.

–Remove the mounting screws.

–Turn the mounting 1 180°.

–Attach the mounting screws again.

3.4 Attaching the Yarn Stand

The yarn stand is enclosed loose.

For a mains connection from above, the connection cable can be

drawn through the tube 2 of the yarn stand.

The compressed air feed can be guided up through the 2nd drilled hole

in the table top and attached to the yarn stand with cable clamps.

–Insert tube 2 and screw the nut 4 fast under the work plate.

–Align the yarn spool holder 1 and take-off arms 3 parallel to the

rear edge of the table. The yarn spool holder 1 and take-off arms 3

must lie above one another.

3.5 Checking the V-belt Tension

It must be possible to press the V-belt 2 together approx. 10 mm at the

center.

Setting the V-belt tension

–Loosen screw 1.

–The drive 3 is swung until the desired V-belt tension is achieved.

–Tighten screw 1 again.

4. Electrical Connection

ATTENTION !

All work on the electrical equipment of the sewing unit may only be

conducted by electricians or appropriately instructed persons.

The mains plug must be pulled.

4.1 Connecting the Microcontrol Control Unit

–Place the control unit on the mounting plate and fasten with the

stopper nuts.

–Connecting the cables:

Attention!

Carfully insert the plugs into the control unit back plate.

In as far as these exist, observe corresponding designations on

the cables and back plate.

Also observe the differing outfitting of the plugs with contact pins

or contact sockets, as well as their number and arrangement.

–Tighten the screws of the plugs.

4.2 Checking the Nominal Voltage

The nominal voltage listed on the identification plate and the mains

voltage must correspond !

For conversion to another mains voltage the appropriate parts set

must be mounted.

The parts set consists of:

Belt pulley, V-belt, protection switch insert.

Nominal voltage: Order no.:

3 ~ 380 - 415 V + N , 50 Hz 9880 743002

3 ~ 220 - 240 V , 50 Hz 9880 743003

3 ~ 220 - 240 V , 60 Hz 9880 743004

When converting to another mains voltage the wiring must be

changed. The wiring is to be found in the wiring diagram.

The bridges in the motor terminal box are to be switched in " Star " or

" Delta " appropriate to the mains voltage !

Delta

Star

4.3 Setting the Motor Protection Switch

The motor protection switch 1 must be set appropriate to the mains

voltage.

220 - 230 V 4.2 A

380 - 400 V 2.5 A

4.4 Checking the Direction of Rotation of the Motor

ATTENTION !

Before commissioning the sewing unit it is essential that the direction

of rotation of the motor be checked.

Turning on the sewing unit with an incorrect direction of rotation can

lead to damage to the unit.

–The correct direction of rotation of the handwheel is shown by the

arrow on the handwheel belt guard 1.

–If the direction of rotation is not correct, then it must be checked if

the power supply generates a clockwise rotary field.

If this is the case, then 2 phases in the connection plug must be

interchanged.

4.5 Checking the Positioning

The sewing unit should position when the handwheel is in position

between Band C.

Checking the positioning

–Turn the sewing unit off.

–By turning the handwheel, bring the thread lever into a middle

position.

–Turn the sewing unit on.

The sewing unit positions.

Setting the position

–Loosen the set screws of the synchronizer.

–Hold the synchronizer collar 1 fast.

–Turning the handwheel in position between Band C.

–Check the positioning again.

5. Pneumatic Connection

ATTENTION !

For a fault-free functioning of the pneumatic control sequences, the

following notes are to be observed.

The compressed air supply must be so conceived that even at the

moment of the greatest air consumption a minimum operating pressure

of 5 bar is not fallen short of.

The connection to the compressed air supply is made with the

accessories available as optional equipment ( 0797 003031 ) or with

in-house connection material.

Operating pressure 2 = 6 bar

The blower pressure 1 must be suitable for the material.

Standard setting: approx. 3 bar

To set the pressure, lift and turn the appropriate knob.

Turn to the left = Decrease pressure

Turn to the right = Increase pressure

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