Druck DPI 610E User manual

Druck.com

DPI 610E

DPI 610E-IS

Portable Pressure Calibrator

Instruction Manual

DPI 610E-PC DPI 610E-SPC

DPI 610E-HC DPI 610E-SHC

English–DPI 610E Instruction Manual | 3

Contents

1. Overview 9

1.1 DPI 610E Series 9

1.1.1 Firmware Versions 9

1.2 Equipment in the Box 11

1.2.1 Pneumatic Units 11

1.2.2 Hydraulic Units 11

1.3 Specifications for DPI 610E 11

1.4 Accessories 12

1.5 Observance of Manual 12

1.6 Safety 12

1.6.1 General Safety Precautions 13

1.6.2 Operation in a Hazardous Environment 13

1.6.3 General Warnings 13

1.6.4 Electrical Warning 13

1.6.5 Pressure Warnings 14

1.6.6 Overvoltage Categories 14

1.7 Maintenance 15

1.7.1 Visual Inspection 15

1.7.2 Cleaning 15

1.7.3 Calibration 15

1.8 Service and Repair 15

1.9 Spares 16

1.10 Instrument Return 16

1.10.1 Returned Goods Procedure 16

1.10.2 Instrument Disposal 16

1.11 Packaging For Storage or Transportation 16

1.11.1 Environment 16

1.12 Preparing the Instrument 17

1.12.1 Initial Checks 17

1.13 Battery and Charging 17

1.13.1 Battery Status Indicator 18

1.14 Power ON/OFF 18

1.14.1 Power ON 18

1.14.2 Power OFF 18

1.14.3 Auto Power Down 18

1.15 Parts 19

1.15.1 Test Port 21

1.15.2 Reservoir (Hydraulic Version) 21

1.15.3 Pressure Release Valve 21

1.15.4 Electrical Connections 21

1.15.5 Handle and Shoulder Strap 21

1.15.6 Pump (Pneumatic Version) 21

1.15.7 Priming Pump (Hydraulic Version) 21

1.15.8 Volume Adjuster (Pneumatic Version) 21

1.15.9 Volume Adjuster Wheel (Hydraulic Version) 21

1.15.10 Pressure/ Vacuum Selector (Pneumatic Version) 21

1.15.11 Auxiliary Ports 21

1.15.12 External Sensor Port 21

1.15.13 Barometric Port (Pneumatic Version only) 22

4 | DPI 610E Instruction Manual–English

1.16 Label on Instrument Base. 22

1.17 User Interface 23

1.17.1 Buttons and softkeys 23

1.18 First Use 24

1.19 Dashboard 24

1.19.1 Dashboard Softkeys 24

1.19.2 Dashboard Navigation 25

1.19.3 Set Date, Time and Language 25

2. Pump Operations 27

2.1 Pneumatic System 27

2.1.1 Use of Blanking Plug 27

2.1.2 Flexible hose 27

2.1.3 Venting to atmosphere 27

2.1.4 Attach Instrument Dirt (and Water) Trap to Test Port 28

2.1.5 Attach/Remove Device Under Test 28

2.1.6 Preparing the instrument for Pressure/Vacuum operation 30

2.1.7 Generating Pressure/Vacuum 31

2.2 Hydraulic System 34

2.2.1 Filing the reservoir 34

2.2.2 Priming the Instrument 35

2.2.3 Generating Pressure 39

2.2.4 Releasing Pressure 39

2.2.5 How to achieve 400 bar 39

3. Basic Tasks 40

3.1 Tasks 40

3.1.1 P-I (Pressure to Current measure) 40

3.1.2 P-P (Pressure to Pressure) 40

3.1.3 P-V (Pressure to Voltage) 41

3.1.4 I-P (Pressure to Current source) 41

3.1.5 P-Display (Pressure to Display) 41

3.1.6 Leak Test 41

3.1.7 Switch Test 41

3.1.8 TX SIM (Transmitter Simulation) 41

3.1.9 Relief Valve Test 41

3.2 Tasks Selection 42

3.3 Adding Tasks to the Dashboard 42

3.4 Removing Tasks from the Dashboard 42

4. General Settings 43

4.1 DATE, TIME and LANGUAGE 43

4.2 BACKLIGHT 44

4.3 USB 45

4.4 AUTO POWER DOWN 46

4.5 TOUCHSCREEN LOCK 48

4.6 ENABLE HOLD 49

4.7 ADVANCED 50

English–DPI 610E Instruction Manual | 5

5. Advanced Menu 52

5.1 CALIBRATION Menu 53

5.2 CHANGE PIN 54

5.3 SOFTWARE UPGRADE 55

5.3.1 How to load a Software Upgrade File 55

5.3.2 How to upgrade the Firmware 57

5.4 FACTORY RESET 59

5.5 FORMAT FILE SYSTEM 61

5.6 SERVICE / ENGINEERING 62

6. Calibrator Tasks 63

6.1 Calibrator Task Screen 63

6.1.1 Calibrator Tasks Screen Shortcuts 64

6.1.2 Error Indications 70

6.2 Functions 71

6.2.1 Functions available by channel 71

6.2.2 None 73

6.2.3 Pressure 73

6.2.4 Sum 80

6.2.5 Difference 82

6.2.6 Barometer 84

6.2.7 Observed 86

6.2.8 RTD 87

6.2.9 Current 88

6.2.10 Voltage 104

6.2.11 Millivolts Measure - Configuration 106

6.2.12 HART 108

6.3 Process Options 110

6.3.1 Tare 110

6.3.2 Min/Max/Mean 112

6.3.3 Filter 115

6.3.4 Flow 117

6.3.5 Alarm 119

6.3.6 Scaling 122

7. Utilities 130

7.1 Leak Test 130

7.2 Switch Test 135

7.3 TX (Transmitter Simulation) Simulator 138

7.4 Relief Valve Test 140

8. External Sensors 142

8.1 PM700E 142

8.1.1 Overview 142

8.1.2 Media Compatibility 142

8.1.3 Setup 143

8.1.4 The Zero Function 144

8.1.5 Available External Pressure Sensors 144

8.1.6 Configuration of an External Pressure Sensor 145

8.2 RTD Probe and Interface 148

8.2.1 Overview 148

6 | DPI 610E Instruction Manual–English

8.2.2 Temperature Considerations 148

8.2.3 Setup 149

8.2.4 Configuration of a channel for a RTD sensor 151

8.2.5 RTD Profiles 153

9. Data Log 156

9.1 Data Log Setup Menu 156

9.1.1 How to set the Data Log Filename 157

9.2 TRIGGER Menu 159

9.3 Periodic Trigger Options 160

9.3.1 TIME INTERVAL 160

9.3.2 LOG DURATION 162

9.3.3 DATA POINTS 163

9.4 Setting up Manual Data Logging 165

9.5 Setting up Periodic Data Logging 167

9.6 Viewing & Deleting Data Log files 168

9.6.1 Viewing Data Log Files 168

9.6.2 How to use a PC to view Data Log files in the DPI 610E 169

9.6.3 Deleting Data Log Files 170

9.7 How to transfer a Data Log file 173

10. Analysis 175

10.1 Overview 175

10.2 Analysis Setup 175

10.3 Function 176

10.3.1 START/END Values 176

10.3.2 LINEARITY 176

10.3.3 ERROR TYPE 177

10.3.4 TOLERANCE 177

10.4 Analysis Function 177

10.4.1 DATA LOGGING within Analysis 178

11. Documenting 179

11.1 Overview 179

11.1.1 How to start the Documenting application 179

11.2 INTERNAL PROCEDURES 179

11.2.1 How to select the INTERNAL PROCEDURES mode 179

11.2.2 How to create an Internal Procedure 180

11.2.3 How to start a Test Procedure 187

11.2.4 How to delete a Test Procedure 187

11.2.5 Additional Data Required 188

11.2.6 How to proceed after input of additional data 191

11.3 The Documenting Main Screen 193

11.4 Documenting Settings 195

11.5 Example Testing Session 197

11.6 Post Examination of Test Procedure Results 199

11.7 Making an adjustment on the Device Under Test (DUT) 200

11.8 How to redo a Test Procedure 201

11.9 How to View Test Results. 202

11.10 Deleting Asset Data 204

11.11 How to use the Calibration Certificate Wizard 204

English–DPI 610E Instruction Manual | 7

12. HART 206

12.1 HART® Connection 206

12.1.1 Starting the HART application (1st Method) 206

12.1.2 Starting the HART application (2nd Method) 208

12.1.3 HART device electrical connection 209

12.2 HART Device Configuration 210

12.3 HART Dashboard 215

12.3.1 Unique ID 216

12.3.2 Device Information 216

12.3.3 Measure Variables 217

12.3.4 Signal Condition 217

12.3.5 Sensor Information 218

12.4 HART Service Methods 219

12.4.1 LOOP TEST 219

12.4.2 D/A OUTPUT TRIM 221

12.4.3 PRESSURE ZERO TRIM 225

12.5 HART Error and Message Codes 226

13. Instrument Calibration 227

13.1 How to show the Instrument Calibration screen 227

13.1.1 The Instrument Calibration screen options 229

13.2 PERFORM CALIBRATION 230

13.2.1 Calibration - Electrical Functions 230

13.2.2 Calibration - Internal Pressure Sensor 235

13.2.3 Calibration – Internal Barometer 239

13.3 INTERNAL PRESSURE SENSOR STATUS 243

13.4 SET CALIBRATION DATE & INTERVAL 244

13.4.1 Change Last Calibration Date 245

13.4.2 Change Calibration Interval 246

13.4.3 Change Calibration Due Date 247

13.5 BACKUP CALIBRATION 248

13.6 RESTORE CALIBRATION 249

13.7 RESTORE FACTORY CALIBRATION 250

13.8 EXTERNAL PRESSURE SENSOR CALIBRATION MENU 251

13.8.1 PERFORM CALIBRATION 251

13.8.2 VIEW EXTERNAL PRESSURE SENSOR STATUS 252

13.8.3 SET CALIBRATION DATE & INTERVAL 253

13.9 EXTERNAL RTD SENSOR CALIBRATION MENU 257

13.9.1 PERFORM CALIBRATION 257

13.9.2 SET CALIBRATION DATE & INTERVAL 261

14. File System 265

14.1 How to access the Files system menu 265

14.1.1 The Files system screen options 266

14.2 Calibration 266

14.3 Data Log 267

14.4 Procedures 267

14.5 Leak Test 268

14.6 Switch Test 268

14.7 Relief Valve 269

14.8 How to view the File System on a PC 269

8 | DPI 610E Instruction Manual–English

14.9 Favorites, Error Log and Event Log 270

15. Status Menu 271

15.1 Status Menu Options 271

15.2 How to show the Status menu screen 271

15.3 SOFTWARE BUILD 272

15.4 CALIBRATION 273

15.5 BATTERY 274

15.6 MEMORY 275

15.7 SENSOR 276

15.8 ERROR LOG 277

15.8.1 How to export and view Exported Error Log files 277

15.9 EVENT LOG 278

15.9.1 How to export and view Exported Event Log files 278

16. General Specification 279

16.1 Open Source Software Licenses 279

17. Manufacturer 280

17.1 Contact details 280

English–DPI 610E Instruction Manual | 9

DPI 610E Series

1. Overview

The DPI 610E series instrument comprises a portable pressure calibrator with an in-built

pressure generation manual pump, with pressure measurement and simulation capability. It is

intendedtobeusedtocalibratepressuresensorsandtransmitters. It has a smartandsimpleuser

interface allowing it to be operated by any technician, service or maintenance engineer.

The DPI 610E series combines a practical and robust design with reliable and accurate

measurements. It is battery-powered and features highly reliable pneumatic and hydraulic

assemblies for continuous and reliable performance for field calibration, even in harsh

environmental conditions.

A flexible hose is supplied with the instrument to enable connection to other equipment.

Thiscalibratorisenhancedwithdataloggingfunctionalitywithreliableinternalmemory for secure

file storage.

The analysis feature includes field error calculations with PASS/FAIL status with the ability to

create or download procedures which can be run on multiple devices, providing calibration

certification for asset management and maintenance purposes.

The DPI 610E supports the HART (Highway Addressable Remote Transducer) communication

protocol and allows basic HART operation and configuration on HART supported devices.

1.1 DPI 610E Series

1.1.1 Firmware Versions

This manual is based on the use of application firmware DK0492 version V01.00.10. For further

details see End User Software Release Note document 169M2231 available at

Druck.com/DPI610E.Table 1-1: DPI 610E Series

Photographs of these Calibrator types are on the next page.

Product Name Case Color Pressure Range Calibrator Type

DPI 610E-PC Blue 0.35 bar - 35 bar

(5 - 500 psi)

(0.035 MPa - 3.5 MPa) Pneumatic

DPI 610E-SPC Yellow 0.35 bar - 35 bar

(5 - 500 psi)

(0.035 MPa - 3.5 MPa Pneumatic - Intrinsically Safe

DPI 610E-HC Blue 70 bar - 1000 bar

(1000 psi - 15000 psi)

(7 MPa - 100 MPa) Hydraulic

DPI 610E-SHC Yellow 70 bar - 1000 bar

(1000 psi - 15000 psi)

(7 MPa - 100 MPa) Hydraulic- Intrinsically Safe

Overview

10 | DPI 610E Instruction Manual–English

Chapter 1. Overview

Model: DPI 610E-SPC

Type: Pneumatic - Intrinsically Safe

Pressure Range: 0.35 - 35 bar,

5 - 500 psi, 0.035 - 3.5 MPa

Model: DPI 610E-PC

Type: Pneumatic

Pressure Range: 0.35 - 35 bar,

5 - 500 psi, 0.035 - 3.5 MPa

Model: DPI 610E-HC

Type: Hydraulic

Pressure Range: 70 - 1000 bar,

1000 - 15000 psi, 7 - 1000 MPa

Model: DPI 610E-SHC

Type: Hydraulic - Intrinsically Safe

Pressure Range: 70 - 1000 bar,

1000 - 15000 psi, 7 - 1000 MPa

English–DPI 610E Instruction Manual | 11

Equipment in the Box

1.2 Equipment in the Box

The following items are supplied with the instruments in the DPI 610E series. When unpacking

the instrument, make sure that there are no missing items.

Note: When the hydraulic instrument is delivered thereis a protective cap in the reservoir socket.

Keep this cap for future use: this is for sealing the socket when no reservoir is attached.

1.2.1 Pneumatic Units

1. DC Power Supply (IO610E-PSU)

2. BSP Swivel Adapter (184-203)

3. NPT Swivel Adapter (184-226)

4. Blanking Plug (111M7272-1)

5. (IDT) Instrument Dirt Trap (IO620-IDT621-NEW) - packed separately, OR

(IDT) Instrument Dirt Trap (IO620-IDT621-IS) - packed separately

6. Hose sets: 1m (IO620-HOSE-P1) or Intrinsically Safe (IO620-HOSE-P1-IS)

7. Electrical Test Lead Set (I06X-LEAD)

8. 2m USB Cable (IO610E-USB-CABLE)

9. DPI 610E Quick Start and Safety Manual (165M0437)

10. Certificates Document Pack (IS product only)

11. Factory Calibration Certificate.

1.2.2 Hydraulic Units

1. DC Power Supply (I0610E-PSU)

2. BSP Swivel Adapter (184-203)

3. NPT Swivel Adapter (184-226)

4. Blanking Plug (111M7272-1)

5. Hose sets: 1m long (IO620-HOSE-H1) or Intrinsically Safe (IO620-HOSE-H1-IS)

6. Reservoir (PV411-115 or Intrinsically Safe PV411-115-IS) - packed separately

7. 250 mL Reservoir Filler Bottle (1S-11-0085)

8. Electrical Test Lead Set (I06X-LEAD)

9. 2m USB Cable (IO610E-USB-CABLE)

10. DPI 610E Quick Start and Safety Manual (165M0437)

11. Certificates Document Pack (IS product only)

12. Factory Calibration Certificate.

1.3 Specifications for DPI 610E

Refer to www.druck.com/dpi610e for the Datasheet that gives the technical specifications for

the DPI 610E.

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