Dorner 2100 Series Mounting instructions

851-264 Rev. F

Installation, Maintenance

& Parts Manual

2100, 2200, 4100, 6200, MPB Series

Side Mount Drive Package

for Light Load 60 Hz Gearmotors

Table of Contents

Warnings −General Safety 2. . . . . . . . . . . . . . . . . . . .

Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Product Description 3. . . . . . . . . . . . . . . . . . . . . . . . . .

Specifications 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Required Tools 4. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preventative Maintenance & Adjustment 6. . . . . . . . .

Required Tools 6. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Timing Belt Tensioning 6. . . . . . . . . . . . . . . . . . . . .

Timing Belt Replacement 6. . . . . . . . . . . . . . . . . . .

Drive or Driven Pulley Replacement 7. . . . . . . . . . .

Gearmotor Replacement 7. . . . . . . . . . . . . . . . . . . .

Service Parts 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Return Policy 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors IMPM

851-264 Rev. F 2Dorner Mfg. Corp.

The safety alert symbol, black triangle with white

exclamation, is used to alert you to potential

personal injury hazards.

WARNING

Climbing, sitting, walking or

riding on conveyor will

cause severe injury.

KEEP OFF CONVEYORS.

DANGER

DO NOT OPERATE

CONVEYORS IN AN

EXPLOSIVE ENVIRONMENT.

Hazardous voltage will

cause severe injury or

death.

LOCKOUT POWER BEFORE

WIRING.

DANGER

Gearmotors may be HOT.

DO NOT TOUCH Gearmotors.

WARNING

Exposed moving parts can

cause severe injury.

LOCK OUT POWER before

removing guards or

performing maintenance.

WARNING

Dorner cannot control the

physical installation and

application of conveyors.

Taking protective measures

is the responsibility of the

user.

When conveyors are used in

conjunction with other equip-

ment or as part of a multiple

conveyor system, CHECK

FOR POTENTIAL PINCH

POINTS and other mechanical

hazards before system start-

up.

WARNING

Introduction

IMPORTANT: Some illustrations may show guards

removed. Do NOT operate equipment without guards.

Upon receipt of shipment:

DCompare shipment with packing slip. Contact factory

regarding discrepancies.

DInspect packages for shipping damage. Contact carrier

regarding damage.

DAccessories may be shipped loose. See accessory in-

structions for installation.

Dorner 2100 Series conveyors are covered by the following

patent numbers: 5131529, 5174435, and corresponding

patents and patent applications in other countries.

Dorner 4100 Series conveyors are covered by patent number

3923148 and corresponding patents and patent applications

in other countries.

Dorner 2200 & 6200 Series conveyors are covered by patent

number 5174435 and corresponding patents and patent

applications in other countries.

Dorner’s Limited Warranty applies.

Dorner reserves the right to make changes at any time without

notice or obligation.

Dorner has convenient, pre−configured kits of Key Service Parts

for all conveyor products. These time saving kits are easy to order,

designed for fast installation, and guarantee you will have what

you need when you need it. Key Parts and Kits are marked in the

Service Parts section of this manual with the Performance Parts

Kits logo .

Warnings −General Safety

2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors IMPM

Dorner Mfg. Corp. 3851-264 Rev. F

Refer to Figure 1 for typical components.

A Conveyor

B Mounting Bracket

C Gearmotor

D Belt Tensioner

E Cover

F Timing Belt

G Drive Pulley

H Driven Pulley

Typical Components

Figure 1

Specifications

Gearmotor Mounting Package Models:

Example:

Language Code = U.S. English

Output Shaft Type = Parallel Shaft

Gearmotor Type: L = Fixed Speed,

V = Variable Speed

Mount Style = Side Mount

Conveyor Width Reference*

Mount Position = A, B, C or D

(see detail to the right)

2M S P L WW A

2 = 2100 Series Conveyor

22 = 2200 Series Conveyor

4 = 4100 Series Conveyor

6 = 6200 Series Conveyor

2P = MPB Series Conveyor

* See “Ordering and Specifications” Catalog for details.

Table 1: Gearmotor Specifications

Single Phase DC Variable Speed

Output Power 0.03 hp (0.025 kw) 0.06 hp (0.04 kw)

Input Voltage 115 Volts A.C. 130 Volts D.C.

Input Frequency 60 Hz N/A

Full Load Amperes 0.49 Amperes 0.48 Amperes

Gearmotor Ratios 15:1 and 36:1 18:1 and 60:1

Product Description

2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors IMPM

851-264 Rev. F 4Dorner Mfg. Corp.

Table 2: Belt Speeds for Light Load Fixed Speed Parallel Shaft 60 Hz Gearmotors on

2100, 2200, 4100 & 6200 Series Conveyors

Gearmotors Belt Speed

Part Number RPM In-lb N-m Ft/min M/min

62M036PL411FN 42 36 4.1 11.9 3.6

62M015PL411FN 100 15 1.7 28.6 8.7

Table 3: Belt Speeds for Light Load Variable Speed Parallel Shaft DC Gearmotors on

2100, 2200, 4100 & 6200 Series Conveyors

Gearmotors Belt Speed

Part Number RPM In-lb N-m Ft/min M/min

62M060PLD3DEN 42 65 7.4 1.4−11.9 0.4−3.6

62M018PLD3DEN 139 21 2.4 4.8−39.7 1.5−12.1

NOTE: 8 – 24 in (203 – 610 mm) wide conveyors with

light load drives should be limited to 96 in (2438 mm)

length.

NOTE: For belt speed other than those listed, contact

factory for details.

Installation

Required Tools

DHex key wrenches:

2 mm, 3 mm, 5 mm

DTorque wrench

Mounting

Exposed moving parts can

cause severe injury.

LOCK OUT POWER before

removing guards or

performing maintenance.

WARNING

Installation Component List

I Side Mount Assembly

J Driven Pulley

K Top Cover

L Tensioner Bar

M Timing Belt

N Key

O M6 Socket Head Screws (2x)

1.Typical components (Figure 2)

Figure 2

NOTE: 6100 conveyor shown, 2100 & 4100 similar.

SpecificationsSpecifications

2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors IMPM

Dorner Mfg. Corp. 5851-264 Rev. F

2.Locate drive output shaft and remove two (2) screws

(P of Figure 3).

Figure 3

3.Loosen four (4) screws (Q of Figure 4). Detach

mounting bracket (R).

Figure 4

4.Remove two (2) top screws (Q) and remove top

cover (K).

5.Attach mounting bracket (R of Figure 5) and

tensioner bar (L) with screws (O). Hand-tighten

screws (O).

Figure 5

Drive shaft keyway may be

sharp.

HANDLE WITH CARE.

WARNING

6.Install key (N of Figure 5).

7.Install driven pulley (J of Figure 6). Tighten two (2)

set screws to 33 in-lb (3.7 Nm).

Figure 6

8.Place timing belt (M of Figure 6) over driven pulley

(J) and between belt flanges (S).

9.Insert gearmotor drive pulley into timing belt.

Mount assembly with two (2) bottom screws (Q of

Figure 7). Tighten to 45 in-lb (5 Nm).

Figure 7

10.Insert top cover (K of Figure 8) into bottom cover.

Attach top cover with two (2) top screws (Q).

Tighten to 45 in-lb (5 Nm).

Installation

2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors IMPM

851-264 Rev. F 6Dorner Mfg. Corp.

Figure 8

11.Tighten timing belt tensioner screw (T of Figure 9)

to 15 in-lb (1.7 Nm).

Figure 9

12.Tighten screws (O) to 80 in-lb (9 Nm).

Preventive Maintenance and Adjustment

Required Tools

DHex key wrenches:

2 mm, 3 mm, 5 mm

DTorque wrench

Timing Belt Tensioning

Exposed moving parts can

cause severe injury.

LOCK OUT POWER before

removing guards or

performing maintenance.

WARNING

1.Loosen two (2) screws (O of Figure 10). Tighten

timing belt tensioner screw (T) to 15 in-lb (1.7 Nm).

Figure 10

2.Tighten screws (O) to 80 in-lb (9 Nm).

Timing Belt Replacement

Exposed moving parts can

cause severe injury.

LOCK OUT POWER before

removing guards or

performing maintenance.

WARNING

1.Loosen two (2) screws (O of Figure 10).

2.Loosen timing belt tensioner screw (T).

3.Remove four (4) screws (Q of Figure 11). Remove

gearmotor (U) and top cover (K).

Figure 11

4.Remove old timing belt (M of Figure 12).

Figure 12

5.Place new timing belt (M) over driven pulley (J) and

between belt flanges (S).

Installation

2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors IMPM

Dorner Mfg. Corp. 7851-264 Rev. F

6.Insert gearmotor drive pulley into timing belt.

Mount assembly with two (2) bottom screws (Q of

Figure 13). Tighten to 45 in-lb (5 Nm).

Figure 13

7.Insert top cover (K of Figure 11) into bottom cover.

Mount assembly with two (2) top screws (Q).

Tighten to 45 in-lb (5 Nm).

8.Tighten timing belt tensioner screw (T of Figure 10)

to 15 in-lb (1.7 Nm).

9.Tighten screws (O) to 80 in-lb (9 Nm).

Drive or Driven Pulley Replacement

Exposed moving parts can

cause severe injury.

LOCK OUT POWER before

removing guards or

performing maintenance.

WARNING

1.Complete steps 1 through 4 of “Timing Belt

Replacement” section on page 6.

2.Loosen set screws (V of Figure 14) and remove driven

pulley (J) or drive pulley (W).

Figure 14

3.Replace drive or driven pulley. Tighten set screws

to 33 in-lb (3.7 Nm).

4.Complete steps 5 through 9 of “Timing Belt

Replacement” section beginning on page 6.

Gearmotor Replacement

Exposed moving parts can

cause severe injury.

LOCK OUT POWER before

removing guards or

performing maintenance.

WARNING

Hazardous voltage will

cause severe injury or

death.

LOCKOUT POWER BEFORE

before wiring.

DANGER

1.For single phase motor, unplug power cord from

outlet.

2.For DC variable speed motor, unplug cord at

disconnect (X of Figure 15).:

Figure 15

3.Remove four (4) screws (Q of Figure 11). Remove

gearmotor (U) and top cover (K).

4.Loosen set screws (V of Figure 14) and remove drive

pulley (W).

5.Replace drive pulley (W) on new gearmotor and

tighten set screws (V) to 33 in-lb (3.7 Nm).

6.Complete steps 5 through 9 of “Timing Belt

Replacement” section beginning on page 6.

7.Replace wiring:

DFor a single phase motor, reverse step 1.

DFor DC variable speed motor, reverse step 2.

Preventive Maintenance and Adjustment

2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors IMPM

851-264 Rev. F 8Dorner Mfg. Corp.

NOTE: For replacement parts other than those

shown in this section, contact an authorized Dorner

Service Center or the factory. Key Service Parts and

Kits are identified by the Performance Parts Kits

logo . Dorner recommends keeping these parts

on hand.

Item Part No. Part Description

162M036PL411FN Gearmotor, 0.03 hp, 115 Volts,

42 RPM, 60 Hz, 1-Phase, 36:1

62M015PL411FN Gearmotor, 0.03 hp, 115 Volts,

100 RPM, 60 Hz, 1-Phase, 15:1

62M060PLD3DEN Gearmotor, 0.06 hp, 130 Volts,

42 RPM, DC, 60:1

62M018PLD3DEN Gearmotor, 0.06 hp, 130 Volts,

139 RPM, DC, 18:1

2 814-088 Timing Belt, 3mm x 15 mm

3450078M Drive Pulley, 1/2” Bore

450076M Drive Pulley, 10mm Bore

4912−052 Key, 1/8” x 5/8”, 1/2” Bore

980422M Key, 4mm x 22mm, 10mm Bore

5 450077M Driven Pulley, 12 mm Bore

6 980422M Driven Pulley Key, 4 mm x 22 mm

7 450087 Guard, Half, Light Duty Side Drive

8 450027M Drive Spacer, Metric (6100 Only)

9 807−952 Groove Pin (6200 Only)

10 450084M Plate, Side Drice LD

450046M Plate, Side Drice LD (2200 Only)

11 450088M Tensioning Bar, Side Drive

12 807−954 Spiral Retaining Ring

13 807−973 Nylon Spacer

14 920506M Socket Head Screw M5x6mm

15 920520M Socket Head Screw M5x20mm

16 920530M Socket Head Screw M5x30mm

17 920500M Socket Head Screw M5x100mm

920590M Socket Head Screw M5x90mm

18 920630M Socket Head Screw M6x30mm

19 970405M Cup Set Screw M4x5mm

Service Parts

2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors IMPM

Dorner Mfg. Corp. 9851-264 Rev. F

Notes

Returns must have prior written factory authorization or they will not be accepted. Items that are returned to

Dorner without authorization will not be credited nor returned to the original sender. When calling for

authorization, please have the following information ready for the Dorner factory representative or your local

distributor:

1. Name and address of customer.

2. Dorner part number(s) of Item(s) being returned.

3. Reason for return.

4. Customer’s original order number used when ordering the item(s).

5. Dorner or distributor invoice number.

A representative will discuss action to be taken on the returned items and provide a Returned Goods

Authorization number for reference.

There will be a return charge on all new undamaged items returned for credit where Dorner was not at fault.

Dorner is not responsible for return freight on such items.

Conveyors and conveyor accessories

Standard catalog conveyors 30%

MPB Series, cleated and specialty belt conveyors 50%

7400 & 7600 Series conveyors non−returnable items

Engineered special products case by case

Drives and accessories 30%

Sanitary stand supports non−returnable items

Parts

Standard stock parts 30%

MPB, cleated and specialty belts non−returnable items

Returns will not be accepted after 60 days from original invoice date.

The return charge covers inspection, cleaning, disassembly, disposal and reissuing of components to inventory.

If a replacement is needed prior to evaluation of returned item, a purchase order must be issued. Credit (if any) is

issued only after return and evaluation is complete.

Dorner has representatives throughout the world. Contact Dorner for the name of your local representative. Our

Technical Sales, Catalog Sales and Service Teams will gladly help with your questions on Dorner products.

For a copy of Dorner’s Warranty, contact factory, distributor, service center or visit our website at

www.dorner.com.

851-264 Rev. F Printed in U.S.A.

975 Cottonwood Ave., PO Box 20

Hartland, WI 53029 - 0020 USA

Dorner Mfg. Corp. reserves the right to change or

discontinue products without notice. All products and

services are covered in accordance with our standard

USA

TEL 1-800-397-8664 (USA)

FAX 1-800-369-2440 (USA)

Internet: www.dorner.com

Outside the USA:

TEL 1-262-367-7600

FAX 1-262-367-5827

DORNER MFG. CORP.

For replacement parts, contact an authorized

Dorner Service Center or the factory.

Return Policy

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