Dorma 9800 Series User manual

I9800-1 4/2010

SURFACE VERTICAL ROD EXIT DEVICE

9800/F9800 SERIES

INSTALLATION INSTRUCTIONS

1135-233 95057472 www.dorma-usa.com 1-800-523-8483

Index:

Screw chart

Tools required

Outside trim options

"03" Additional door prep

Device installation

Optional bottom strikes

Rod cutting

Rod extension

Popper details

5400 retro-fit preparation

Options

Latch case templates

Chassis spotting template

5-12

16-17

18-21

Note: One set of instructions should be left

with building owner after device has been

installed.

SCREW CHART

(2) #12 x 1 1/4" F.H.P.T.S. (Wood Door)

(2) 12-24 x 1 1/2" F.H.P.M.S. (Metal or Thru Bolts)

(2) #12 x 1 1/4" R.H.P.T.S. (Wood Door)

(2) 12-24 x 1" R.H.P.M.S. (Metal or Thru Bolts)

(10) 8-32 x 1/4" F.H.P.M.S.

Chassis Mounting

End Cap Bracket

Chassis Cover,

End Cap & Latch

Covers

Chassis Mounting

End Cap Bracket

#439 Bottom Strike

(Cement or Grout

In Place)

(3) #12 x 1" R.H.P.T.S. (Wood Door)

(2) 12-24 x 1/2" R.H.P.M.S. (Metal or Thru Bolts) Latch To Door

Latch To Door

(3) #12 x 1" R.H.P.T.S. (Wood Door)

(2) 12-24 x 1/2" R.H.P.M.S. (Metal or Thru Bolts) Latch To Door

Latch To Door

(1) 12-24 x 3/4" F.H.P.M.S. (Metal or Thru Bolts) Latch To Door

(4) #8 x 1 1/2" F.H.P.T.S. Rod Guide Mounting

(2) #12 x 1" F.H.P.T.S. (Wood)

(2) 12-24 x 3/4" O.H.P.M.S. (Metal) #426 Strike Pack

(2) 8-32 x 1/2" R.H.P.M.S. Rod Retaining Clip Mount

#426 Strike Pack

RHR LHR

9800

Series

Device

9800

Series

Device

9800

Series

Device

9700

Series

Device

Note: If device is to be installed over glass lite panels, shim kit may be required, order GK9200.

12-24 Tap, 10-32 Tap

Drill bits: 1/8", 3/8", #25, #16, #21

Hole saw 1 1/4" diameter for trim (if required) or jig saw.

5/32" Allen wrench for lever trim.

HANDING OF DOOR

TYPICAL APPLICATIONS

SPECIAL TOOLS FOR INSTALLATION

Read the entire instruction sheet prior to installation.

Before Installing Hardware:

1. Verify door width, handing and product with carton label for correct exit device and length. (See Step 6)

2. For hand reversal of chassis see page 6, for outside lever trim see page (3).

3. For less bottom rod device, delete bottom latch installation steps.

Note: Less bottom rod device is not recommended where security is a primary concern.

Note: If device is to be installed over glass lite panels, shim kit may be required, order GK9200.

LHRB TRIM SHOWN RHRB OPPOSITE

All trims are free wheeling.

(Handle will rotate when locked.)

Note: When used with narrow

stiles, consult door manufacturer

for compatibilty.

TRIM INSTRUCTIONS

TYPICAL OUTSIDE

OP02 ZODT ZP25 ZP02 ZP03/04 ZP11/ZP12

ZR23

ZK23 ZK08/09 ZC23 ZT23

ZG23 ZR08/09

ZC08/09 ZT08/09

ZG08/09

1 1/8"

21/32" 61/64"

"09" Cam

For functions "09" & "12"

operation a DORMA #09

cam is required. Remove

key, install cylinder as

shown then cam as shown,

legs of cam stradle actuator.

Key removed.

Locked

position

IMPORTANT

Note: All lever handles except for

"clutch" are shipped unattached. To

install; Place handle in desired

position and attach with allen screw

located in bcak of trim plate. 5/32"

Allen wrench required.

To change hand on "clutch" trim

rotate and "break" lever around to

desired hand.

Tighten

Securely

Conventional 1 1/8" rim cylinder

#80R20SC with tail piece, keyed

differently to a random combina-

tion supplied with functions "03"

& "04" trim unless otherwise

noted.

Conventional 1 1/8" mortise

cylinder #90X13SC118 supplied

with DORMA #13 cam, keyed

differently to a random combina-

tion supplied with functions "08"

& "11" trim unless otherwise

noted.

(DEVICE SIDE ONLY)

3/8" DIA. HOLE

INSIDE FACE

OF DOOR

HORIZONTAL REF. LINE

DIA. (2) PLACES

1/4"

7/32" DIA. HOLE 13/16"

VERTICAL REF. LINE

(CENTERLINE OF CHASSIS)

1 3/16" DIA. HOLE

(TRIM SIDE ONLY)

OF DOOR

OUTSIDE FACE

STOP

EDGE

(SEE STEP 2)

MULLION

(DEVICE SIDE) (TRIM SIDE)

1/4"

NOTE: If using 80CK

cyinder adapter kit with

trim; hole diameter re-

quired is 1 3/8".

VERTICAL REF. LINE

(CENTERLINE OF CHASSIS)

(SEE STEP 2)

9800/F9800

Surface Vertical Rod Exit Device

RHR Shown

LHR Opposite

Required for "03" & "04" function on device

with cylinder only and no trim.

(NOT TO SCALE)

ADDITIONAL DOOR PREP REQUIREMENTS

IMPORTANT NOTE:

NOTE: "04" function not

available on fire rate device.

"Fire rated devices can not

be dogged."

Hole dimensions may

vary, when using cylinder

by other manufacturer's

use backplate supplied

with cylinder as drilling

template.

Strike

Pair of vertical rods

1/8"

Stile

Minimum

Backset

2 3/8"

9800 Vertical rod9700 Rim

RHR

Vertical ref.

Outside edge

1/2"

LHR

320

Edge

Guard

40 5/16"

Pull only

Type of

installation

Single door 1/2"

blade stop

Pairs and

double egress

1 3/8"

1 5/8"

"Z" trim

2 1/8""

2 " 2 3/16"

Minimum Stile

Paired with

9700 rim

1 1/4"

1 5/8" 2 1/2"

2 3/16"

Finished floor,

if using threshold

measure from top

of threshold.

With door lying on saw horses, open box, layout all parts and verify prior to starting installation. See page (1) one

for parts.

Note: If this is a retro-fit from current 5400 see page 15 prior to proceeding.

Door preperation

Chassis

horizontal

ref. line

Chassis

vertical

ref. line

Min. Stile Min. Stile

Beveled edge door

Rounded edge door

Minimum

vertical

ref. of

chassis

Vert. ref.

Backset or vertical reference is measured from

outer edge of door as shown. Minimum stile is

less glass stop.

Chassis template

located at rear of

booklet. Cut and

tape in place.

Lay out horizontal

and vertical refer-

ence lines.

Hang door(s) in opening, ensure they are square and plumb.

REASSEMBLE

DISASSEMBLE LHR

(Left Hand Reverse)

RHR

(Right Hand Reverse)

e Longer leg

down.

Rotate chassis

180 Degrees

If not done layout device on door using drilling template T9800 located at rear of booklet.

For additional templates contact DORMA at 1-800-523-8483 or www.dorma-usa.com

Hand reversal of chassis ( if required). Follow steps in alphabetical sequence.

7 1/2"

HORIZONTAL REF. LINE

VERTICAL REF. LINE

Refer to carton label for model and trim number prior to drilling.

Prepare mounting holes and cut-outs per template.

Verify all holes

prior to drilling.

(See Backsets on page 5.)

3/8"

No. 16

No. 25

36" Door opening

NOTE: All dimensions are based on 1/2" stop height; Verify strikes, stile width, any trim and stop

height prior to making any cuts. If cutting is required follow instructions below.

Size AA:

Fits 48" door opening without cutting.

Can be cut to fit a 32 1/2" minimum door opening.

Size BB:

Fits 36" door opening without cutting.

Can be cut to fit a 26 1/2" minimum door opening.

Size CC:

Fits 36" door opening with out cutting.

Using a shorter touch pad then the standard "BB"

size allows it to be cut to 23 1/2" door opening.

Verify device length with box label; "AA", "BB" or "CC", ie. 9800BB

Note: If door opening width is less then standard touch bar will have

to be cut down. ie: door opening width 34" subtract 2" from rear of

touch bar and rail, tape and cut to length as shown.

Edge of stop

Apx. 1/4"-3/16"

Example:

Standard "BB" touch bar and rail 31 1/2"

Touch bar

and rail assembly

Filler

Tape

IMPORTANT

Use caution when cutting

touchbar and rail to size on

models with "ES", "MS", "LM"

or "DWA" prefix options.

These units contain internal

wiring.

For models with prefix options

"BPA", BPAR" or "DE" remove

filler containing electronics be-

fore cutting.

Note: Models with prefix

options such as "ES", "DE"

etc. may not be cut down

to minimums shown to left.

Consult factory or catalog

for details.

Prepare to install touch bar and rail on door.

Secure chassis to door as shown.

Optional mounting

Metal - (2) 12-24 x 1 1/2" F.H.P.M.S.

Wood - (2) #12 x 1 1/4" F.H.P.T.S.

(For other options; trim, thru bolts, etc.

see below.)

For 3 1/2" stiles or

less on aluminum

doors, place shim

under chassis prior

to mounting on door.

(Finished side to

outside face.)

Bracket should be

flush against door

and tight against

rear of rail.

No. 16 Drill - 12-24 Tap (Metal)

1/8" Drill 1" Deep (Wood)

3/8" Dia. (Thru bolts)

(2) 8-32 x 3/8" P.H.P.M.S.

Install touch bar and rail assembly and end cap to door.

Metal/thru-bolts - (2) 12-24 x 1" F.H.P.M.S.

Wood - (2) #12 x 1 1/4" F.H.P.T.S.

Remove two 8-32 screws from chassis,

slide touch bar and rail assembly under

rear of chassis. Note: If device has pre-

fix "ES" ensure that pins in lever bolt

align with slots in actuator located in-

side nose of touch bar. See instruction

sheet IES-7 packed with device. Install

(2) two 8-32 x 3/8" P.H.P.M.S. to

secure touchbar to chassis.

Hold rear mounting bracket tightly

against door and rear of rail. Mark

(2) two holes and drill per chart.

Secure with proper fasteners.

"Remove protective

covering from the

touchbar and rail

assembly prior to

installing on door."

NOTE: If carton label list pre-

fix; "ES", "MS", "LM", "BPA",

"BPAR", "DWA", "LM/MS/BP"

or "CD" prefix see Options

pages at rear.

Prop door open and layout and prep top and bottom latch case locations. Templates located at rear of booklet,

tear out, cut and tape to door as shown, mark and drill per chart.

2 5/8"

1 15/16"

5/8"

(3) Places

Edge of stop

1/4"

2 5/8"

5/8"

(3) PLACES

Finished floor or

1 1/16"

top of threshold. 1/4"

2 5/8"

5/8"

1 3/4"

(3) Places

Finished floor or

top of threshold.

No. 16 Drill - 12-24 Tap (Metal)

1/8" Drill 1" Deep (Wood)

3/8" Dia. (Thru bolts)

Metal/thru-bolts - (2) 12-24 x 1" F.H.P.M.S.

Wood - (2) #12 x 1 1/4" F.H.P.T.S.

Standard top

and bottom

latch preps.

Optional: Pulllman

bottom latch prep.

Note: For "LBR"

less bottom rod,

delete bottom

latch prep.

1/2" DIA.

ES105

For the following models prefixes:

"ES", "MS", "LM" or "DWA" drill an

additional 1/2" diameter hole as

shown. See options pages at rear

for addtional information.

(Required for above

options.)

Note: If installing on

frame with blade stop;

stop must be cut and

a spacer added to

mount strike or a longer

top rod will be required.

Install top and bottom latch case assemblies.

Insert screws at

angle thru cutout

in side of latch.

Mount behind

latch assembly.

Inter-locking strike angle

for fire rated doors over

8' and all fire rated LBR

(less bottom rod) devices.

12-24 x 1/2" R.H.P.M.S. (Metal)

No. 12 x 1" R.H.P.T.S. (Wood)

12-24 x 1 1/4" R.H.P. M.S. (Thru bolts)

Insert screws at

angle thru cutout

in side of latch.

Install top rod and adjust top latch.

Remove 8/32 x

1/2" phillips head

screw from retaining

plate as shown.

7' Standard

Top Rod

NOTE:

If horizontal reference line is

moved from the recommended

mounting height, new rods may

have to be ordered.

If cutting is required "Do Not Cut

Threaded End". (See Chart)

Use supplied drill jig and 1/8" drill

bit if new hole is required.

35 1/4"

24"

8' Optional

Top Rod

47 1/4"

Rods shipped cut to length for 7' door opening. Optional 8' door opening

available, (must be requested at time of ordering). For doors over 8' and up

to 10' request "ETR" package at time of ordering. For top rod length other

than "standard" see chart below. Order 8' option and cut to length.

6'8"

7'0"

7'2"

7'4"

7'6"

7'8"

7'10"

8'0"

DOOR

HEIGHT LENGTH

TOP ROD

6'10"

47 1/4"

45 1/4"

43 1/4"

41 1/4"

39 1/4"

37 1/4"

35 1/4"

31 1/4"

33 1/4"

"ETR"

Extended top

rod extension.

"Do not cut."

Depress tripping lever and ensure

that top latch is fully extended and

in dead locked position. Bolt should

not be able to be depressed. Bell-

crank of chassis should be com-

pletly down in home position.

Thread top rod onto adjusting bolt

until hole in bottom of rod aligns

with hole in rear of top portion of

bellcrank. Insert leg of retaining

plate through hole in rod and

hole in bellcrank, install 8-32 x

1/2" screw and tighten securely.

12"

Finished floor

"POPPER"

Cap plug

See additional instructions

packaged with "Popper" for

details.

Required for; "LBR"

(less bottom rod)

fire rated exit devices.

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