Dometic 915 series User manual

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8

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Lire

et

comprendre

ce

manuel

avant

de

procιder

ΰ

l'installation,

ΰ

des

rιglages,

de

l'entretien

ou

des

rιparations.

L'installation

de

cet

appareil

doit

κtre

effectuιe

par

un

rιparateur

qualifι.

Toute

modifcation

de

cet

appareil

peut

κtre

extrκmement

dangereuse

et

entraξner

des

blessures

ou

dommages

matιriels.

RECORD

THIS

UNIT

INFORMATION

FOR

FUTURE

REFERENCE:

Model

Number

Serial

Number

Date

Purchased

USA

SERVICE

OFFICE

Dometic,

LLC

2320

Industrial

Parkway

Elkhart,

IN

46516

574-294-2511

CANADA

Dometic,

LLC

46

Zatonski,

Unit

3

Brantford,

ON

N3T

5L8

CANADA

519-720-9578

For

Service

Center

Assistance

Call:

800-544-4881

895(X)0(X)2.400(X)

Standard

Hardware

915(XX)(YY).000(#)

916(XX)(YY).000(#)

917(XX)(YY).000(#)

Fabric

Roller

Tube

Assembly

This

manual

must

be

read

and

understood

before

installation,

adjustment,

service,

or

mainte-

nance

is

performed.

This

unit

must

be

installed

by

a

qualifed

service

technician.

Modification

of

this

product

can

be

extremely

hazard-

ous

and

could

result

in

personal

injury

or

property

damage.

INSTALLATION

REVISION:

Form

No.

3312737.012

6/09

(Replaces

3312737.000)

(French

3312738.010)

©2009

Dometic,

LLC

LaGrange,

IN

46761

INSTRUCTIONS

Important:

These

Instructions

must

stay

with

unit.

Owner

read

carefully.

Model

895(X)0(X)(X).400(X)

HardwareFRTA916(XX)(YY).000#917(XX)(YY).000#915(XX)(YY).000#

895(X)0(X)(X).400(X)

Power

Patio

Awning

Installation

Instructions

SAFETY

INSTRUCTIONS

This

manual

has

safety

information

and

instruc-

tions

to

help

users

eliminate

or

reduce

the

risk

of

accidents

and

injuries.

RECOGNIZE

SAFETY

INFORMATION

This

is

the

safety-alert

symbol.

When

you

see

this

symbol

in

this

manual,

be

alert

to

the

poten-

tial

for

personal

injury.

Follow

recommended

precautions

and

safe

op-

erating

instructions.

UNDERSTAND

SIGNAL

WORDS

A

signal

word

,

WARNING

OR

CAUTION

is

used

with

the

safety-alert

symbol.

They

give

the

level

of

risk

for

potential

injury.

indicates

a

potentially

hazard-

ous

situation

which,

if

not

avoided,

could

result

in

death

or

serious

injury.

indicates

a

potentially

hazard-

ous

situation

which,

if

not

avoided,

may

result

in

minor

or

moderate

injury.

used

without

the

safety

alert

symbol

indicates,

a

potentially

hazardous

situa-

tion

which,

if

not

avoided,

may

result

in

property

damage.

Read

and

follow

all

safety

information

and

in-

structions.

2

REQUIRED

PARTS:

(Packed

with

each

Hardware

Assembly)

895(X)0(X)1.400(X)

&

895(X)0(X)2.400(X)

Hardware

(4)

Mounting

Bracket

(3310250.000(X))

(8)

#14-10

x

1-1/2”

Hex

Head

Screw

(3104499.003)

(2)

.25”

Split

Lock

Washer

(3101746.000)

(8)

3/16”

x

1”

Oscar

Rivets

(113008)

(2)

#6-20

x

.44”

Hex

Washer

Head

Self

Drilling

Screw

(310359.012)

(2)

1/4”-

20

x

3/4”

Hex

Head

Bolts

(3104176.205)

Important:

Read

and

understand

ALL

of

the

follow-

ing

steps

before

beginning

installation.

Application

The

A&E

Awning

is

designed

and

intended

for

use

on

Mo-

torhomes,

Travel

Trailers

and

Fifth

Wheels

with

straight

sides.

Important:

Structural

backing

is

required

where

mounting

screws

/oscar

rivets

will

be

installed

through

sidewall

for

securing

top

mounting

brackets

and

back

channels.

Important:

Follow

the

Minimum

distance

dimensions

requirements

from

awning

rail

to

door.

Mounting

height

depends

on

awning

type

and

length.

Insure

suffcient

room

is

available

before

starting

installation.

This

awning

is

not

intended

to

be

mounted

over

a

slideout

room.

Hardware

Model

Minimum

Distance

895(X)0(X)1.400(X)

12”

895(X)0(X)2.400(X)

7”

When

the

door

falls

in

the

center

of

the

awning,

add

2”to

these

distances.

Installation

Height:

This

is

the

center

to

center

distance

of

mounting

holes

in

the

top

mounting

bracket

and

the

back

channel.

See

Specifcation

chart

and

illustrations

on

page

3.

Dometic,

LLC

reserves

the

right

to

modify

appearances

and

specifcations

without

notice.

Installation

of

A&E

Awnings

will

briefy

require

three

people.

Use

the

following

procedure

to

as-

sure

a

properly

installed,

and

properly

function-

ing

awning.

Installation

Instructions

A.

Secure

FRTA

to

Hardware

1.

Carefully

lay

the

fabric

roller

tube

assembly

on

a

clean,

well

padded

“V”

trough

to

prevent

fabric

and/or

roller

cover

damage.

Remove

the

hard-

ware

from

the

packaging

and

place

the

arm

prew

wired

for

the

motor

on

the

right

side.

The

left

arm

is

not

pre-wired

for

the

motor.

Personal

Injury

Hazard.

Rapid

casting

spin

off

will

occur

if

not

controlled.

Do

not

re-

move

cotter

pin

in

end

cap

until

top

casting

is

secured

to

hardware.

Failure

to

heed

this

warning

could

cause

severe

personal

injury.

Personal

Injury

Hazard.

Hardware

arms

are

spring

loaded.

Rapid

arm

extension

will

oc-

cur

if

tie

is

removed

before

top

casting

is

se-

cured

to

hardware.

Failure

to

heed

this

warn-

ing

could

cause

severe

personal

injury.

2.

Secure

each

front

channel

to

top

casting

of

the

FRTA.

See

FIG.

2.

Slide

top

nylon

ties

down

arm

approximately

24

inches

to

allow

hardware

to

open

far

enough

to

insert

top

casting

into

front

channel.

Do

not

remove

nylon

ties

at

this

time.

The

gas

shocks

on

arm

assemblies

are

pressur-

ized

and

will

spring

open

if

not

controlled.

3.

Using

one

(1)

1/4”-20

x

3/4”

hex

head

bolt

and

one

(1)

0.25

split

lock

washer

secure

both

top

castings

to

the

right

and

left

front

channels.

See

FIG.

2.

4.

Remove

cotter

pin

from

LH

end

cap.

895(X)0(X)(X).400(X)

Power

Patio

Awning

Installation

Instructions

Specifcation

Chart

895(X)10(X)1.400(X)

895(X)0(X)2.400(X)

A

62

3/4”

66-7/8”

B

60-3/4”

64-1/4”

C

61-1/2”

65”

D

3/4”

3/4”

E

60-1/8”

63-5/8”

F

62-1/8”

65-5/8”

G

31”

32-7/8”

H

5/8”

5/8”

J

3/8”

3/8”

K

1/4”

1/4”

L

35-1/4”

N/A

A=

Overall

length

of

hardware

B=

Minimum

mounting

distance

center

to

center

on

mounting

holes.

C=

Maximum

mounting

distance

center

to

center

on

mounting

holes.

D=

Distance

between

mounting

holes

in

bracket.

E=

Distance

from

top

edge

of

mounting

bracket

to

cen-

ter

of

hole

for

wire

harness.

F=

Back

channel

length.

G=

Distance

from

top

edge

of

mounting

bracket

to

cen-

ter

of

middle

mounting

hole

on

back

channel.

H=

Distance

front

channel

guard

extends

past

back

channel.

J=

Distance

from

top

edge

of

top

bracket

and

center

of

frst

mounting

hole.

K=

Distance

between

edge

of

back

channel

and

bottom

mounting

holes.

L=

Distance

from

top

edge

of

mounting

bracket

to

center

of

optional

middle

mounting

holes

on

back

channel.

FIG.

1

895(X)00X.400(X)

Power

Patio

awning

Hardware

3

Top

Casting

FIG.

2

L

Bracket

Back

Channel

Nylon

Tie

Front

Channel

Bolt

&

Lock

Washer

C.Top

Mounting

Bracket

Installation

1.

(895(X)0(X)1

Basement

&

895(X)0(X)2

Standard

Hardware)

Secure

Top

mounting

Brackets

a.

After

the

complete

awning

assembly

has

been

threaded

into

the

awning

rail,

check

that

its

position

allows

for

solid

mounting

of

the

top

mounting

brackets

and

the

back

chan-

nels.

Also

insure

that

the

back

channels

are

in

the

desired

location

(not

restricting

use

of

doors,

access

doors,

windows,

etc.)

Important:

Structural

backing

is

required

where

mounting

screws

will

be

installed

through

sidewall

for

securing

top

mounting

brackets.

895(X)0(X)2

Standard

&

895(X)0(X)1

Basement

Hardware

FIG.

4A

FIG.

4B

Top

Brkt

Bolt,

lock

Washer,

&

Spacer

Front

Channel

Top

Brkt

b.

Place

both

top

brackets

in

position

directly

under

the

awning

rail

as

shown

in

FIG.

4B.

The

motorized

arm

assembly

is

always

in-

stalled

on

the

right

end

of

the

awning.

Top

bracket

must

be

installed

parallel

with

the

awning

rail.

Using

the

outside

bracket

hole

as

a

guide,

pre-

drill

a

3/16”

hole

for

mounting

screw.

Drill

a

7/32”

hole

if

drilling

into

steel.

Install

outside

top

mounting

bracket

using

one

(1)

#14-10

x

1-1/2”

hex

head

screw.

Seal

where

the

screw

enters

the

side

wall

with

clear

silicon

sealer.

Repeat

this

procedure

for

opposite

side.

Nylon

Tie

Fabric

Roller

Tube

Assembly

FIG.

3B

895(X)0(X)(X).400(X)

Power

Patio

Awning

Installation

Instructions

Personal

Injury

Hazard.

Rapid

casting

spin

off

and

rapid

arm

extension

will

occur

if

they

are

not

controlled.

Before

separating

torsion

from

hardware,

the

torsion

must

be

pinned

through

end

cap

and

hardware

arms

must

be

bound.

Failure

to

heed

this

warning

may

cause

severe

personal

injury

or

property

damage.

B.

Install

Fabric

in

Awning

Rail

1.

Prepare

the

awning

rail

to

accept

the

awning

fab-

ric.

a.

Select

the

end

from

which

the

awning

shall

be

fed,

then

widen

that

end

with

a

fat

screw-

driver

and

fle

off

any

sharp

edges.

See

FIG.

3A.

FIG.

3A

Before

After

Awning

Rail

Arm

Asm.

Nylon

Tie

2.

Unwind

fabric

one

revolution

before

feeding

aw-

ning

fabric

into

awning

rail.

This

will

allow

enough

space

between

side

wall

and

awning

hardware

to

connect

wires

in

Step

D.

Important:

Do

not

remove

more

than

one

revolution

of

fabric.

3.

With

one

person

grasping

each

arm

assembly,

carefully

lift

the

entire

assembly

to

an

upright

po-

sition.

Important:

Keep

the

two

arm

assemblies

parallel

to

each

other

to

avoid

excessive

twisting

and

possible

damage

to

the

assembly.

4.

Walk

the

awning

to

the

end

where

the

awning

rail

was

prepared.

A

third

person

is

now

required

to

feed

the

fabric

into

the

awning

rail.

The

other

two

will

walk

the

entire

awning

assembly

forward

and

into

the

desired

position.

See

FIG.

3B.

4

The

arm

assemblies

must

be

controlled

while

the

top

mounting

brackets

are

being

installed.

When

the

weight

of

the

FRTA

is

no

longer

supported,

the

downward

force

could

cause

the

arm

assembly

to

swing

side

ways

and

may

damage

the

sidewall

if

not

con-

trolled.

f.

When

routing

harness,

take

precaution

against

wires

rubbing

on

sharp

edges

and

use

a

grommet

when

going

through

walls.

Harness

should

be

routed

so

that

when

back

channel

is

attached

to

the

wall,

it

will

align

with

channel

hole

or

notch

where

wire

goes

through

wall.

Seal

any

holes

with

clear

silicon

sealer.

See

FIG.

1.

Important:

The

awning

is

now

operational.

Do

not

move

vehicle

until

Steps

E

&

F

are

completed.

E.

Back

Channel

Installation

Important:

Flat

solid

structure

backing

(3/8”

to

1/2”

thick)

is

required

where

oscar

rivets

(supplied)

will

be

installed

through

sidewall

for

securing

back

channels.

Solid

wood

block

is

required

if

using

wood

screws

(not

supplied).

1.

Open

awning

as

required

to

secure

back

chan-

nel.

2.

Align

the

back

channel

so

it

is

square

with

the

vehicle

and

the

FRTA.

A

door

or

window

frame

can

be

used

to

measure

from.

See

FIG.

6.

3.

Drill

four

(4)

3/16”

holes

through

the

outside

wall

using

the

holes

on

the

back

channel

as

a

guide.

See

FIG.

1.

4.

Secure

each

back

channel

to

wall

with

four

(4)

3/16”

x

1”

oscar

rivets

provided,

2

rivets

at

middle

and

2

rivets

at

bottom.

Be

careful

not

to

pinch

or

damage

motor

wire

when

securing

channel

to

wall.

See

FIG.

6.

Depending

on

your

model,

wire

covers

may

need

to

be

removed

to

access

back

channel

holes.

Important:

Flat

solid

structure

backing

(3/8”

to

1/2”

thick)

is

required

where

oscar

rivets

(supplied)

will

be

installed

through

sidewall

for

securing

back

channels.

Solid

wood

block

is

required

if

using

wood

screws

(not

supplied).

5

895(X)0(X)(X).400(X)

Power

Patio

Awning

Installation

Instructions

D.

Remote

Rocker

Switch

Kit

(3310455.062)

Installation

1.

Remote

Rocker

Switch

a.

First,

decide

on

location

of

the

remote

rocker

switch.

b.

Install

the

remote

rocker

switch

at

a

conve-

nient

location

such

as

the

door

area.

c.

The

remote

rocker

switch

should

not

be

in

direct

exposure

to

weather

or

extreme

tem-

peratures.

d.

Cut

hole

in

structure

where

remote

rocker

switch

is

to

be

installed.

Pop

remote

rocker

switch

into

bezel

opening.

2.

Low

Voltage

connection

Note:

An

inline

15

amp

fuse

(installer

supplied)

should

be

installed

between

the

rocker

switch

and

the

12

VDC

power

source

on

the

positive

(red)

wire.

a.

Route

two

(2)

wires

(red

&

black

installer

sup-

plied)

from

the

12

VDC

source

to

the

switch.

See

FIG.

5.

FIG.

5

FIG.

6

(Red)

+

-

(Black)

To

12VDC

Power

"RETRACT"

b.

Route

two

more

wires

(red

or

white

&

black

installer

supplied)

from

the

switch

to

the

right

side

(motorized)

arm

assembly.

To

avoid

volt-

age

drop,

follow

wire

length

guide

listed

be-

low:

Wire

Length

Wire

Size

10’

&

Under

14

Gauge

1

1’

to

30’

12

Gauge

Over

30’

10

Gauge

c.

Wires

connecting

to

remote

rocker

switch

should

be

terminated

with

insulated

.25”

fe-

male

tab

quick

connectors.

See

FIG.

5

for

wire

locations.

d.

Secure

bezel

with

supplied

fasteners.

Important:

Make

sure

channel

is

in

proper

position

before

drilling

the

5/8”

hole

in

side

wall

for

wires.

See

FIG.

1. e.

Connect

the

wires

coming

from

the

rocker

switch

to

the

pre-wired

arm

using

(installer

supplied)

crimp

type

wire

nuts.

(red

with

red

and

black

with

black.)

"EXTEND"

To

Awning

Harness

(Red)

+

-

(Black)

895(X)0(X)(X).400(X)

Power

Patio

Awning

Installation

Instructions

5.

Seal

where

the

oscar

rivets

enter

the

vehicle

with

clear

silicon

sealer.

6.

To

install

screws

on

the

inside

top

mounting

brack-

ets

it

will

be

necessary

to

pull

the

FRTA

away

from

the

side

wall

approximately

12”.

Remove

nylon

ties

wrapped

around

the

front

and

back

channels.

See

FIG.

4B.

Grasp

the

front

channel

and

slowly

pull

it

away

from

the

sidewall.

Predrill

hole

as

in

previous

step

and

install

one

(1)

#14-10

x

1-1/2”

hex

head

screw.

Repeat

this

procedure

for

oppo-

site

side.

Seal

where

screw

enters

the

side

wall

with

clear

silicon

sealer.

FIG.

7

Use

extreme

care.

Springs

under

tension

are

dangerous.

If

not

controlled

they

will

unwind

quickly.

Keep

hands

and

clothing

clear

of

top

casting,

as

personal

injury

may

result.

Note:

If

the

awning

is

installed

on

a

coach,

complete

the

following

steps

on

a

step

ladder

with

the

FRTA

extended

two

turns

from

the

awning

rail.

•

Connect

the

motor

wire

to

the

factory

preC

wired

hardware

wiring.

See

FIG.

7.

F.

Initial

Awning

Adjustment

Important:

Rapid

cycling

of

the

awning

(opening

&

closing)

can

cause

the

motor

to

over

heat.

Allow

2-3

minutes

between

cycles.

1.

Cycle

the

awning

four

or

fve

times

to

check

fabric

alignment

and

to

make

sure

the

hardware

is

nest-

ing

properly.

If

there

is

a

misalignment,

adjust

the

arm

by

loosening

the

upper

mounting

bolts

and

move

the

bracket

accordingly.

Cycle

the

awning

again

to

check

the

alignment.

See

User’s

Guide

for

opening

and

closing

instructions.

Note:

Press

rocker

switch

until

awning

is

fully

extended

or

retracted.

If

switch

is

released

awning

should

stop

ex-

tending

or

retracting.

If

not,

more

than

one

wrap

of

fabric

was

unwound

during

installation.

See

Section

H

for

cor-

rections.

2.

When

satisfed

with

the

alignment,

secure

fabric

roller

cover

by

driving

a

#6-20

x

.44”

TEK

screw

through

the

rail

and

into

the

fabric

rope.

See

FIG.

8

for

screw

location.

Repeat

at

opposite

end.

Snap

the

back

channel

wire

cover

in

place.

The

installation

is

now

complete

and

ready

for

use.

6

G.

Close

and

Secure

Awning

1.

If

awning

will

not

be

used

after

installation,

close

and

secure.

See

User’s

Guide

for

closing

and

se-

curing

instructions.

H.

Increasing

Turns

on

Left

Hand

Torsion

Severe

injury

can

result

from

the

rapid

spin-off

of

the

top

casting.

NEVER

use

bare

hands

to

handle

a

top

casting

under

spring

tension.

1.

Before

the

left

arm

assembly

is

removed

the

tor-

sion

must

be

pinned

to

prevent

uncontrolled

un-

winding

of

the

spring.

a.

Turn

top

casting

or

FRTA

until

the

pin

is

paral-

lel

with

the

two

slots

in

the

end

cap.

See

FIG.

9.

b.

To

pin

the

left

hand

torsion

insert

a

7/64”

x

2-3/4”

cotter

pin

through

the

end

cap

and

tor-

sion

rod.

Put

a

piece

of

tape

over

the

head

of

the

cotter

pin

to

prevent

it

from

dropping

out.

See

FIG.

9.

Note:

Do

step

“c”

if

FRTA

is

installed

on

coach.

If

not

in-

stalled

on

coach

proceed

to

step

“d”.

c.

Insert

a

wood

block,

between

front

and

back

channel

to

space

the

FRTA

2

-

3

inches

from

the

coach.

Push

arm

assembly

closed.

Wrap

a

nylon

wire

tie

around

arm

to

keep

it

from

extending.

d.

Remove

Hex

Head

1/4-20

x

3/4”

screw

that

attaches

arm

assembly

to

top

casting.

Lift

casting

out

of

arm

assembly.

FIG.

8

#6

X

.44"

TEK

Screw

2"

Awning

Rail

Fabric

Pin

Left

Hand

Torsion

Shown

Turn

FRTA

or

Top

Casting

To

Align

Slots

In

End

Cap

With

Pin

895(X)0(X)(X).400(X)

Power

Patio

Awning

Installation

Instructions

FIG.

9

Slots

In

End

Cap

Cotter

Pin

Insert

Cotter

Pin

All

The

Way

Through

End

Cap

And

Hole

In

Torsion

Rod

e.

Attach

crank

adapter

(3308335.011)

with

1/4-

20

screw

and

pin

crank

(3308335.003)

as

shown

on

FIG.

10.

(Crank

&

adapter

supplied

in

3308334.006U

Torsion

Winder

Kit.)

FIG.

10

Crank

#3308335.003

Pin

1/4-20

X

1/2"

Hex

HD

Mach.

Set

Screw

(Thru

Rear)

f.

Keep

a

tight

hold

onto

the

crank

while

the

cot-

ter

pin

is

pulled

out

of

the

end

cap.

g.

Slowly

unwind

spring

tension

by

allowing

the

spring

to

unwind

counter

clockwise.

Torsion

will

want

to

unwind

by

itself.

Caution

should

be

taken

to

prevent

rapid

unwind.

h.

Once

spring

is

free,

position

of

top

casting

should

be

noted

for

starting

position.

i.

Slowly

wind

the

spring

tension

clockwise

eight

(8)

complete

turns.

j.

Reinsert

cotter

pin

through

end

cap

and

tor-

sion

rod.

See

FIG.

9.

k.

Remove

crank

from

top

casting

in

arm

as-

sembly.

l.

Reinsert

top

casting

into

arm

assembly.

m.

Replace

hex

head

1/4-20

x

3/4”

screw

that

attaches

arm

assembly

to

top

casting.

n.

Remove

nylon

tie

and

wood

block.

o.

Remove

cotter

key

before

attempting

to

oper-

ate

awning.

p.

Cycle

the

awning

again

and

verify

awning

stops

extending

when

switch

is

released. 7

Adapter

#3308335.011

Top

Casting

End

Cap