DITEC CROSS35 User manual
Ditec CROSS35
Automation for sliding gates
(translation of the original instructions)
Technical Manual
www.ditecautomations.com
Last version of this manual
IP2356EN - 2023-02-14
2
IP2356EN
Legend
This symbol indicates instructions or notes relating to safety which require special attention.
This symbol indicates useful information for the correct operation of the product.
Index
Declaration of incorporation of partly completed machinery .................................................................................... 4
UK Declaration of Conformity ............................................................................................................................ 5
1. Technical data ................................................................................................................................................ 6
1.1 Product lifespan ........................................................................................................................................................ 8
1.2 Operating instructions ................................................................................................................................... 9
1.3 Machinery Directive ................................................................................................................................... 9
2. Installation type .............................................................................................................................................. 10
3. Dimensions .............................................................................................................................................. 11
4. Main components .......................................................................................................................... 11
5. Installation .............................................................................................................................................. 12
5.1 Preliminary checks ................................................................................................................................. 12
5.2 Base plate position ................................................................................................................................. 12
5.3 Installing the gearmotor ................................................................................................................................. 14
5.4 Adjusting the gearmotor ................................................................................................................................. 15
5.5 Rack installation ...................................................................................................................................................... 16
5.6 Magnetic limit switch installation and adjustment ....................................................................................... 17
6. Electrical connections .......................................................................................................................... 18
7. Manual release indication .......................................................................................................................... 20
8. Routine maintenance plan .......................................................................................................................... 20
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General safety precautions
This installation manual is intended for qualified personnel only • Installation, electrical connec-
tions and adjustments must be performed by qualified personnel, in accordance with Good Working
Methods and in compliance with the current regulations • Read the instructions carefully before
installing the product. Wrong installation could be dangerous • Before installing the product, make
sure it is in perfect condition.
The packaging materials (plastic, polystyrene, etc.) should not be discarded in the environment
or left within reach of children, as they are a potential source of danger • Do not install the
product in explosive areas and atmospheres: the presence of inflammable gas or fumes represents
a serious safety hazard • Make sure that the temperature range indicated in the technical speci-
fications is compatible with the installation site • Before installing the motorization device, make
sure that the existing structure, as well as all the support and guide elements, are up to standards
in terms of strength and stability. Verify the stability and smooth mobility of the guided part, and
make sure that no risks of fall or derailment subsist. Make all the necessary structural modifica-
tions to create safety clearance and to guard or isolate all the crushing, shearing, trapping and
general hazardous areas • The motorization device manufacturer is not responsible for failure to
observe Good Working Methods when building the frames to be motorized, or for any deformation
during use • The safety devices (photocells, safety edges, emergency stops, etc.) must be installed
taking into account the applicable laws and directives, Good Working Methods, installation prem-
ises, system operating logic and the forces developed by the motorized door or gate • The safety
devices must protect against crushing, cutting, trapping and general danger areas of the motorized
door or gate. Display the signs required by law to identify hazardous areas • Each installation must
bear a visible indication of the data identifying the motorized door or gate • Before connecting the
power supply, make sure the plate data correspond to those of the mains power supply. An om-
nipolar disconnection switch with a contact opening distance of at least 3 mm must be fitted on
the mains supply. Check that there is an adequate residual current circuit breaker and a suitable
overcurrent cutout upstream of the electrical installation in accordance with Good Working Meth-
ods and with the laws in force • When requested, connect the motorized door or gate to an effec-
tive earthing system that complies with the current safety standards • Before commissioning the
installation to the end user, make sure that the automation is adequately adjusted in order to
satisfy all the functional and safety requirements, and that all the command, safety, and manual
release devices operate correctly.
During maintenance and repair operations, cut off the power supply before opening the
cover to access the electrical parts • The protection cover of the operator must be removed
by qualified personnel only.
The electronic parts must be handled using earthed antistatic conductive arms. The manu-
facturer of the motorization declines all responsibility if component parts not compatible with
safe and correct operation are fitted • Only use original spare parts for repairing or replacing
products • The installer must supply all information concerning the automatic, manual and emer-
gency operation of the motorized door or gate, and must provide the user with the operation and
safety instructions
ATTENTION! Important safety instructions.Please follow these instructions carefully.
Failure to observe the information given in this manual may lead to severe personal injury or
damage to the equipment.Keep these instructions for future reference.
This manual and those for any accessories can be downloaded from www.ditecautomations.com
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Declaration of incorporation of partly completed machinery
(Directive 2006/42/EC, Annex II-B)
We,
ASSA ABLOY Entrance Systems AB
Lodjursgatan 10
SE-261 44 Landskrona
Sweden,
declare, under our sole responsibility, that the type of equipment with the name:
Ditec CROSS35VEISliding gate automations with inverter and magnetic limit switches for industrial
type entrances with intensive use.
complies with the following directives and their amendments:
2006/42/EC Machinery Directive (MD), regarding the following essential health and safety require-
ments:
1.1.2, 1.1.3, 1.2.1, 1.2.2, 1.2.3, 1.2.4.2, 1.2.6, 1.3.9, 1.4.3, 1.7.2, 1.7.3, 1.7.4, 1.7.4.1, 1.7.4.2.
2014/30/EU Electromagnetic Compatibility Directive (EMCD)
2014/53/EU Radio Equipment Directive (RED)
2011/65/EU Restriction of Hazardous Substances (RoHS 2)
2015/863/EU Restriction of Hazardous Substances (RoHS Amendment 2)
Harmonised European standards which have been applied:
EN 61000-6-3:2007 + A1:2011 + AC:2012 EN 61000-6-2:2019
EN 60335-1:2012 + AC:2014 + A11:2014 + A13:2017 + A1:2019 + A14:2019 + A2:2019 + A15:2021
EN 60335-2-103:2015 EN 60529:1991 + A1:2000 + A2:2013 + AC:2016
EN 62233:2008 + AC:2008 EN ISO 13849-1:2015
ETSI EN 301 489-1 V2.2.3:2019 ETSI EN 301 489-3 V2.1.1:2019
ETSI EN 300 220-1 V1.2.1:1997 ETSI EN 300 220-2 V3.1.1:2017
Other standards or technical specifications which have been applied:
IEC 60335-1:2010 + C1:2010 + C2:2011 + A2:2013 + C1:2014 + A2:2016 + C1:2016
IEC 60335-2-103:2006 + A1:2010 EN 12453:2017.
The manufacturing process guarantees that the equipment complies with the technical documenta-
tion.
Do not put equipment into service until the installed finished Automatic Entrance System has been
declared compliant with Directive 2006/42/EC on Machinery.
Responsible for the technical documentation:
Matteo Fino
BSP Ind channel & Gate Automation
Ditec S.p.A.
Largo U. Boccioni, 1
21040 Origgio (VA)
Italy
Signed on behalf of ASSA ABLOY Entrance Systems AB by:
Place Date Signature Position
Origgio 2023-02-14 Matteo Fino Head of Ind channel & Gate Automation
© ASSA ABLOY, All rights reserved
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IP2356EN
UK Declaration of Conformity
We:
ASSA ABLOY Entrance Systems AB
Lodjursgatan 10
SE-261 44 Landskrona
Sweden
Declare under our sole responsibility that the types of equipment with names:
Ditec CROSS35VEISliding gate automations with inverter and magnetic limit switches for industrial
type entrances with intensive use
Comply with the following directives and their amendments:
• Supply of Machinery (Safety) Regulations 2016
• Electromagnetic Compatibility Regulations 2016
• Radio Equipment Regulations 2017
• The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equip-
ment Regulations 2012 (RoHS)
Harmonized European standards that have been applied:
EN 61000-6-3:2007 + A1:2011 + AC:2012
EN 61000-6-2:2019
EN 60335-1:2012 + AC:2014 + A11:2014 + A13:2017 + A1:2019 + A14:2019 + A2:2019
EN 60529:1991 + A1:2000 + A2:2013 + AC:2016
EN 62233:2008 + AC:2008
EN ISO 13849-1:2015
Other standards or technical specifications that have been applied:
IEC 60335-1:2010 + C1:2010 + C2:2011 + A2:2013 + C1:2014 + A2:2016 + C1:2016
EN 12453:2017
The manufacturing process ensures the compliance of the equipment with the technical file.
Responsible for technical file:
Matteo Fino
BSP Ind channel & Gate Automation
Ditec S.p.A.
Largo U. Boccioni, 1
21040 Origgio (VA)
Italy
Signed for and on behalf of ASSA ABLOY Entrance Systems AB by:
Place Date Signature Position
Origgio 2023-02-14 Matteo Fino Head of Ind channel & Gate Automation
© ASSA ABLOY, All rights reserved
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1. Technical data
Ditec CROSS35VEI
Power supply 230 V~ 50 / 60 Hz
Motor type 230 V 3~
Power input 4 A
Thrust 3500 N
Gate speed 0.1 - 0.25 m/s
Maximum stroke *60 m
Pinion Z15 - Module 6
Gate maximum weight 3500 kg
Service class VERY HEAVY
(tested up to 1,000,000 cycles)
Intermittent operation ** S1= 100% (continuous T= 25°C)
Cycles / hour *** 32 (T= 25°C)
Temperature (with NIO active)
-20°C +55°C -35°C +55°C
Protection rating IP55
Electronic panel LCU43B
Radio frequency
433.92 MHz (code ZENRS) - 868.35 MHz (code ZENPRS)
ZENRS receiver module included, ZENPRS optional.
Noise level LPA ≤70 dB (A)
Limit switch magnetic
*The maximum stroke of the gate has been calculated considering a default speed of 20 cm/s.
** The declared data are reduced by 50% with T= 55°C.
*** Cycles are estimated considering a gate with a length of 10 m and factory settings (default
speed of 20 cm/s) - see “Chart 1.1”.
CROSS35VEI however allows a maximum speed of 25 cm/s (configurable).
Each cycle is considered an opening manoeuvre followed by a closing manoeuvre.
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Chart. 1.1
Cycle refers to an opening operation followed by a closing operation.
Indicative cycles considering the factory settings and some speeds that can be configured
on CROSS35VEI.
Cycles / hour Ditec CROSS35VEI
(T= 25°C)
0
10
20
30
40
50
60
70
80
90
100
110
3 5 10 15 20 25 30
V= 25 cm/s
V= 20 cm/s (default)
V= 10 cm/s
cicli / ora
lunghezza anta [m]
Anche se non riportato nel grafico, l’automazione permette aperture fino a 60 m.
Cycles / hour
Gate wing width [m]
Although not shown in the chart, the automation allows openings up to 60 m.
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1.1 Product lifespan
Tab. 1.1
Graph. 1.2
The product lifespan is conditioned by the extent of other onerous conditions:
with reference to Tab. 1.1, various corrective factors have been assessed in relation to the weight
and width of the gate wing and the usage conditions; when taken as a whole, they affect the lifespan
of the object (see Chart 1.2).
Product lifespan
Ditec CROSS35VEI
0
10
20
30
40
50
60
70
80
90
100
0
50.000
indice di gravosità (%)
250.000
300.000
350.000
100.000
150.000
200.000
400.000
450.000
500.000
550.000
600.000
650.000
700.000
750.000
800.000
850.000
900.000
950.000
1.000.000
n° massimo di cicli
Index of conditioning factors (%)
Maximum number of cycles
Index of conditioning factors
Ditec CROSS35VEI
Gate wing weight
1750 Kg -
>2000 Kg 10
>2500 Kg 20
>3000 Kg 30
Gate wing width >10 m 10
>20 m 20
Wheels diameter <100 mm 10
Saline environment 10
Installed safety edge 10
VA/VC speed setting higher than the default values 10
OB/CB slowdown distance setting lower than the default values
R1/R2/DT force setting higher than the default values 10
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1.3 Machinery Directive
According to the Machinery Directive (2006/42/EC), the installer who motorises a door or gate has
the same obligations as the manufacturer of a machine, and as such must:
- prepare the technical documentation, which must contain the documents indicated in Annex V
of the Machinery Directive;
(the technical documentation must be kept and made available to the competent national
authority for at least ten years, starting from the date of construction of the motorised door);
- draw up the EC statement of conformity according to Annex II-A of the Machinery Directive and
hand it over to the customer;
- affix the CE marking to the motorised door in accordance with point 1.7.3 of Annex I of the
Machinery Directive.
1.2 Operating instructions
USE: for condominium, industrial and commercial, car park entrances with heavy driveway or
pedestrian use.
- Not suitable for gates or doors incorporating pedestrian auxiliary doors.
- The class of service, usage times and number of consecutive cycles are suggestions. They are
statistically measured under average usage conditions and cannot be certain for every single case.
- For each automatic entrance, there are variables such as friction, balancing and environmental
conditions that can substantially change the operating life and quality of the automatic entrance
or some of its components (including the automated mechanisms). It is up to the installer to
implement safety factors appropriate for each particular installation.
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2. Installation type
Ref. Code Description Cable
1 Ditec CROSS35VEI Automation with magnetic limit switches / built-in control panel 3G x 1.5 mm²
2 ZEN Transmitter /
3
FLM
FL24
Flashing light 2 x 1 mm²
Antenna (integrated in the flashing light) RG-58 coax
cable (50 Ω)
4
AXK4 Digital combination wireless keypad /
AXK5M
AXK5N
AXK5NM
AXK5NI
Wall-mounted key-operated selector switch with European cylinder
Semi-recessed key-operated selector switch with European cylinder
Wall-mounted key-operated selector switch without cylinder
Semi-recessed key-operated selector switch without cylinder
4 x 0.5 mm²
AXR7 RFID reader unit 5 x 0.5 mm²
A
Connect the power supply to a certified-compliant omnipolar switch (not included)
with a contact opening distance of at least 3 mm. Connection to the mains must
be via an independent conduit, separated from the connections to the command
and safety devices.
5
LIN2
LIN2B
AXP2
LAB4
Photocells 4 x 0.5 mm²
6
SOFAP20
SOF2M20-SOF3M20
SOFA15-SOFA20-SOFA25
Safety edge
2 x 0.5 mm² min
7 GOPAV Radio system for sensitive edges /
8 LAB9 Magnetic loop 2 x 1.5 mm²
2
8
1
43
5
6
7
A
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