DeVilbiss Compact Series User manual

EP 2 - 11 D

P 22 - 31

P 12 - 21

SB-E2-2-532

Operation Manual

HVLP & Trans-Tech®Suction Feed Spraygun

ISS.4

Operation Manual

COMPACT – Suction Feed Spraygun

Important

Read and follow all instructions and Safety Precautions before using this

equipment

Description

The Compact Suction feed Spraygun Kit complies to ATEX regulations 94/9/EC, protection

level; II 2 G X, Suitable for use in Zones 1 and 2

Important: : These Sprayguns are suitable for use with both waterbased and solvent based

coating materials. The design uses EPA compliant (Devilbiss Trans-Tech®) and HVLP

atomising technology to reduce overspray and improve coating efficiency. These guns are not

designed for use with highly corrosive and/or abrasive materials and if used with such materials

it must be expected that the need for cleaning and/or replacement of parts will be increased. If

there is any doubt regarding the suitability of a specific material contact your local Distributor or

ITW Finishing direct.

Model Part Number

Example: COM-S510B-16

Aircap Fluid nozzle size

(16 = 1,6 mm)

Gunbody Finish

B= Blue Anodised

ITW Finishing Systems and Products reserve the right to modify equipment specification without

prior notice.

EC Declaration of Conformity

We: ITW Finishing UK, Ringwood Rd, Bournemouth, Dorset, BH11 9LH, UK, as the

manufacturer of the Spraygun model Compact, declare, under our sole responsibility, that the

equipment to which this document relates is in conformity with the following standards or other

normative documents:

BS EN 292-1 PARTS 1 & 2: 1991, BS EN 1953: 1999; and thereby conform to the

protection requirements of Council Directive 98/37/EC relating to Machinery Safety Directive,

and;

EN 13463-1:2001, council Directive 94/9/EC relating to Equipment and Protective

Systems intended for use in Potentially Explosive Atmospheres protection level II 2 G X.

This product complies with the requirements of the EPA guidelines, PG6/34,PG6/20 and

PG6/23. Achieving transfer efficiency in excess of 65%.

B. Holt, General Manager

30th June 2003

SAFETY WARNINGS

Fire and explosion

Solvents and coating materials

can be highly flammable or

combustible when sprayed.

ALWAYS refer to the coating material

suppliers instructions and COSHH

sheets before using this equipment

Users must comply with all local and

national codes of practice and

insurance company

requirements governing

ventilation, fire precautions,

operation and house-keeping of working

areas

This equipment, as supplied,

is NOT suitable for use with

Halogenated Hydrocarbons.

Static Electricity can be

generated by fluid and/or air

passing through hoses, by the

spraying process and by

cleaning non- conductive parts with

cloths. To prevent ignition sources from

static discharges, earth continuity must

be maintained to the spraygun and other

metallic equipment used. It is essential to

use conductive air and/or fluid hoses.

Personal Protective

Equipment

Toxic vapours – When sprayed,

certain materials may be

poisonous, create irritation or be

otherwise harmful to health.

Always read all labels and safety data

sheets for the material before spraying

and follow any recommendations. If In

Doubt, Contact Your Material Supplier

The use of respiratory protective

equipment is recommended at all

times. The type of equipment

must be compatible with the

material being sprayed.

Always wear eye protection when

spraying or cleaning the spraygun

Gloves must be worn when

spraying or cleaning the

equipment

Training – Personnel should be given

adequate training in the safe use of

spraying equipment.

Misuse

Never aim a spraygun at any part of the

body

Never exceed the max. recommended

safe working pressure for the equipment

The fitting of non-recommended or non-

original spares may create hazards

Before cleaning or maintenance, all

pressure must be isolated and relieved

from the equipment

The product should be cleaned using a

gun washing machine. However, this

equipment should not be left inside gun

washing machines for prolonged periods

of time.

Noise Levels

The A-weighted sound level of

sprayguns may exceed 85 dB

(A) depending on the set-up

being used. Details of actual

noise levels are available on request. It is

recommended that ear protection is worn

at all times when spraying.

Operating

Spray Equipment using high pressures

may be subject to recoil forces. Under

certain circumstances, such forces could

result in repetitive strain injury to the

operator.

Parts List

Ref. No Description Part Number Qty Options

1 Air Cap/Retaining ring

COM-510 SP-100-***-K 1 510, 505

e.g *** = 505

+ 2 Nozzle SP-200S-**-K 1

16,18,20,22

e.g

** =16 =1.6 mm

+ 3 Separator SP-623-K5 5

+ 4 Packing GTI-445-K2 2

5 Spreader Valve SP-401-K 1

6 Stud and Screw GTI-408-K5 5

7 Needle Adjusting Screw SP-614-K 1

+ 8 Spring SP-622-K5 1

+ 9 Needle SP-300S-**-K 1

16,18,20,22

e.g

** =16 =1.6 mm

10 Airvalve housing + seal SP-612-K 1

+ 11 Spindle 1

12 Trigger SP-617-K 1

13 Connector SP-611-K 1

14 Airflow Valve SP-402-K 1

15 Fluid Inlet Connector and seal SP-610–K 1

+ 16 Air Valve Service Kit SPK-101-K 1

17 RetainingRing and Seals SPK-102-K 1

+ 18 Spreader/ Cheater Service Kit GTI-428-K5 5

19 Circlip 25746-007-K5 5

20 Washer - kit of 5 KS-48-K5 2

21 Cam KR-445-1 1

22 Washer KRW-40 1

23 Lid Gasket - kit of 3 KR-11-K3 1

24 Nut - kit of 5 KR-94-K5 1

25 Drip free diaphragm—kit of 5 KR-115-K5 1

26 Cup - Blue anodised KRW-401-K 1

27 Cup lid assembly KRW-4001-B 1

28 Cup - Blue anodised KRW-502-B 1

29 Yoke KR-77-1 1

30 Fluid Tube KRW-456-B 1

Spraygun Service Kit

(parts included marked + ) SPK-401-** 1

16,18,20,22

e.g

** =16 =1.6 mm

+ 32 Spanner SPN-5 1

31 Air valve assembly Tool 1

Specification

Patent No 2372465 (GB)

Air supply connection - Universal 1/4“ BSP and NPS

Fluid Supply Connection - Universal 3/8“ BSP and NPS

Maximum static Air inlet pressure - P1= 12 bar (175 psi)

Maximum static Fluid inlet pressure - P2= 15 bar (218 psi)

Nominal gun Air inlet pressure -

with gun triggered

2. bar (29 psi) 522 & 510 Trans-Tech Air Cap

1.4 bar (20 psi) 505 HVLP Air Cap

Maximum Service temperature 40°C

Gun Weight - 934 g

Materials of Construction

Gun body Anodised Aluminium

Nozzle Stainless Steel

Needle Stainless Steel

Fluid Inlet Stainless Steel / PTFE

Trigger Nickel Plated Steel

Cup Anodised Aluminium

Cup Lid Nickel Plated Aluminium

Yoke Nickel Plated Steel

Installation

Important: To ensure that this

equipment reaches you in first class

condition, protective coatings have been

used. Flush the equipment through

with a suitable solvent before use.

1. Attach air hose to connector (13).

Recommended hose size 8 mm

bore. The hose must be conductive

and electrical bond from the

spraygun to earth should be

checked with an ohmeter. A

resistance of less than 106Ohms is

recommended.

2. Attach the Cup Lid assembly (27) to

the Fluid Inlet connector (15).

3. Position the Yoke at right angles to

the Gun with the Cam lever (21) to

the front (see picture). Make sure

the vent hole in the lid is positioned

under the Yoke and the hole in the

diaphragm (25) is 180° to the Lid

vent hole.

1. Turn off air and relieve pressure in

the supply lines, or if using QD

system, disconnect from airline.

2. Release Cup and raise the tube out

of the material. Trigger the Gun and

allow material to drain back into the

cup. Dispose of the surplus material.

3. Clean the cup. Remove the Drip free

diaphragm and clean.

Preventative Maintenance

Operation

1. Mix coating material to

manufacturers instructions.

2. Fill the cup with the required amount

of material. Fill to no more than

25mm (1“) from the top of the cup.

DO NOT OVERFILL.

3. Attach Cup to the Lid assembly.

4. Turn needle adjusting screw (7)

clockwise to prevent movement.

5. Turn spreader valve (5) counter-

clockwise to fully open.

6. Adjust inlet air pressure (For

recommended figures see

Specifications) at the gun inlet with

the gun triggered. (pressure gauge

attachment shown under

Accessories is recommended for

this).

7. Turn needle adjusting screw counter

clockwise until first thread shows.

8. Test spray. If the finish is too dry

reduce airflow by reducing air inlet

pressure or by the Airflow Valve (14).

Screw the Adjusting Knob (14) in to

reduce pressure.

9. If finish is too wet reduce fluid flow

by turning needle screw (7)

clockwise or reducing the fluid

pressure. If atomisation is too

coarse, increase inlet air pressure. If

too fine reduce inlet pressure.

10. The pattern size can be reduced by

turning adjusting valve (5) clockwise.

11. Hold gun perpendicular to surface

being sprayed. Arcing or tilting may

result in uneven coating.

12. The recommended spray distance is

150-200 mm (6”-8”).

13. Spray edges first. Overlap each

stroke a minimum of 50%. Move gun

at a constant speed.

14. Always turn off air supply and relieve

pressure when gun is not in use.

the diaphragm if is split or

damaged.

4. Check the breather hole in the Lid

is not blocked.

5. Remove air cap (1) and clean. If

any of the holes in the cap are

blocked with coating material use a

toothpick to clean. Never use metal

wire which could damage the cap

and produce distorted spray

patterns

6. Ensure the tip of the nozzle (2) is

clean and free from damage. Build

up of dried paint can distort the

spray pattern.

7. Lubrication – stud/screw (6), needle

(9) and air valve (11) should be

oiled each day.

Nozzle (2) and Needle (9) – Remove

parts in the following order: 7, 8, 9, 1

and 2. Replace any worn or damaged

parts and re-assemble in reverse order.

Recommended tightening torque for

nozzle (2) 9.5-12 Nm (80-100 lbf in).

Packing – Remove parts 7, 8, 9.

Unscrew cartridge (4). Fit new cartridge

finger tight. Re-assemble parts 9, 8,

and 7 and tighten cartridge (4) with

spanner sufficient to seal but to allow

free movement of needle. Lubricate

with gun oil.

Air Valve Seal Kit (16) - (Refer to

photos 1 to 28)

1. Remove Adjusting Knob (7), Spring

(8), and Needle (9).

2. Loosen Housing (10).

3. Remove Housing (10) and Airvalve

Spring.

4. Remove Valve (11).

5. Using Service Tool SPN-7, engage

groove behind the Valve Seat.

6. Remove Valve Seat.

7. Push out the Front Airvalve Seal

with a finger.

8. Turn the Gun upside down and let

the Seal fall out.

9. Fit New Front Seal to Service Tool.

10. Fit new Seal to gunbody and press

firmly to ensure Seal is engaged.

11. Fit New Valve Seat to Service

Tool.

12. Fit Valve Seat to Gunbody.

13 Remove Rear Airvalve Seal from

housing (10) with a hooked

instrument.

14 Fit new Seal to Service Tool.

15 Fit Seal to Housing (10).

16 Replace Valve (11).

17 Replace Valve Spring and screw in

Housing (10).

18 Tighten Housing.

19 Screw reverse end of Service tool i

nto housing until fully engaged.

Tighen by hand to seat the Valve

Seat. Remove tool.

20 Fit Needle (9).

21 Fit Spring (8) and Knob (7).

22 Adjust Needle Packing (4) with

Spanner sufficient to seal but to

allow free movement of needle.

Lubricate with gun oil.

Spreader valve (5) – Caution: always

ensure that the valve is in the fully open

position by turning screw fully counter-

clockwise before fitting to body.

Air cap / Nozzle Selection

Refer to coating material manufacturers

recommendations or ITW Finishing UK

Website:

www.itweuropeanfinishing.com

Replacement of Parts

1 2

3 4

5 6

7 8

9 10

11 11a

12 13

14 15

18 19

20 21

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