DeVilbiss KK-5058-2 User manual

KK-5058-2 GUN REPAIR KIT

"WATERBORNE COMPATIBLE"

This repair kit can be used on all GTI guns, all EXL guns,

all PLUS guns and all PRI guns.

SI-2-25-33-R1 (6/2018) 1 / 4 www.carlisleft.com

IMPORTANT! DO NOT DESTROY

It is the Customer's responsibility to have all operators and service personnel read and understand this manual.

Contact your local DeVilbiss representative for additional copies of this manual.

READ ALL INSTRUCTIONS BEFORE OPERATING THIS DEVILBISS PRODUCT.

SERVICE MANUAL

PARTS LIST

Qty. of

Ref. Replacement Parts in

No. Part No. Description Kit

1 JGA-4035-K5 Packing 1

*2 JGS-72-K10 Gasket Kit (PTFE) 2

3 --- Fluid Needle Spring 1

4 --- Spring Pad 1

■5 GTI-33-K5 Bafﬂe Seal 1

6 --- Air Valve Spring 1

7 --- Air Valve 1

*8 --- U Cup Seal 1

*9 --- Washer 1

*10 --- Snap Ring 1

11 KGP-13-K5 Cup Gasket 1

(Gravity Guns Only)

12 --- Retaining Clip 1

13 --- Seal 1

14 --- Pin 1

15 GTI-428-K5 Clip, Seal & Pin Kit (5 ea.) 1

16 --- Fluid Inlet Gasket (PTFE) 1

(Suction and Pressure

Feed Guns Only)

Gravity Feed Spray Guns Suction and Pressure Feed Spray Guns

NOTE: If the color of these parts is blue or black,

then the parts marked with a "*" below are not

required and should not be used.

PREVENTIVE MAINTENANCE

To clean air cap and ﬂuid tip, brush exterior with a stiff bristle

brush. If necessary to clean cap holes, use a broom straw or tooth-

pick if possible. If a wire or hard instrument is used, extreme care

must be used to prevent scratching or burring of the holes which

will cause a distorted spray pattern.

To clean ﬂuid passages, remove excess material from cup, then

ﬂush with a suitable solvent. Wipe gun exterior with a solvent

dampened cloth. Never completely immerse in solvent as this is

detrimental to the lubricants and packings.

FLUID INLET GASKET (16) REPLACEMENT INSTRUCTIONS

1. Remove ﬂuid inlet adapter with appropriate wrench.

2. Clean Loctite from gun body inlet threads and seal area.

3. Place gasket (16) squarely onto the ﬂuid inlet adapter and push

it down until it is ﬂat against the shoulder.

4. Use medium strength thread sealant (i.e. Devcon #2242 blue,

or equal) on threads before installing ﬂuid inlet adapter.

5. Torque ﬂuid inlet adapter to 20-25 ft. lbs. and tighten locknut.

Fluid Tip

(Torque to

15-20 ft. lbs.)

See note below

See note below 34

Fluid Tip

(Torque to

15-20 ft. lbs.)

Fluid Inlet Adapter

(Torque to 20-25 ft. lbs.)

Use medium strength thread

sealant (i.e. Devcon #2242 blue

or equal) on threads.

See note

below.

13 14

Sufﬁxes -K5, -K10 designates kits of multiple parts.

Example: JGA-4035-K5 is a kit of 5 packings.

■ Some gun models do not require a bafﬂe seal. If white seal is present, order GTI-33-K5.

SI-2-25-33-R1 (6/2018)2 / 4www.carlisleft.com

SPRAY GUN LUBRICATION

Daily, apply a drop of spray gun lube at

trigger bearing stud (A) and the stem of air

valve (E) where it enters air valve assembly.

The shank of ﬂuid needle where it enters

packing nut (B) should also be oiled. Fluid

needle packing should be lubricated periodi-

cally. Make sure bafﬂe and retaining ring (D)

threads are clean and free of foreign matter.

Before assembling retaining ring to bafﬂe,

clean the threads thoroughly, then add two

drops of spray gun lube to threads. Fluid

needle spring and air valve spring should

be coated with a very light grease, making

sure that any excess grease will not clog the

air passages. For best results, lubricate the

points indicated, daily.

A. Trigger Points

B. Packing

C. Adjusting Knobs

D. Bafﬂe Threads

E. Air Valve Cartridge

JGA-4035 PACKING REPLACEMENT

INSTRUCTIONS

1. Remove adjusting knob and needle

spring from gun.

2. Partially withdraw needle from gun

body.

3. Loosen packing nut and remove.

4. Remove old packing.

5. Assemble packing nut to needle

6. Assemble packing in order shown to

needle.

7. Insert needle all the way into gun body

seating in tip.

8. Install needle spring and adjusting

knob.

9. Thread packing nut into gun body.

10. Tighten packing nut in equal incre-

ments - no more than

1/6 turn at a time.

11. After each adjustment,pull needle open

and observe needle closure.

12. If needle snaps shut, continue adjusting

nut until there is evidence of needle

bind or slow closing.

13. Back off packing nut 1/12 turn to the

point where needle snaps shut. Pack-

ing nut must remain tight enough to

prevent loosening by hand.

14. Pull needle several times to verify

needle snaps shut and check packing

nut for looseness.

Packing

(3 pieces)

Packing

Nut

Needle

Gun Body

GTI-33 BAFFLE SEAL REPLACEMENT

1. Remove Fluid Tip.

2. Remove Bafﬂe (6).

3. Remove Seal (5) from Bafﬂe.

NOTE

The seal is designed to be a tight

ﬁt on the bafﬂe. The seal should

be able to be removed using your

ﬁngers. If you are unable to remove

the seal using your ﬁngers, insert

a small screwdriver between the

outer lip and the back of the bafﬂe

and pry the seal off.

4. Assemble seal to bafﬂe with angled side

up as shown above. NOTE: The seal

should be a tight ﬁt on the bafﬂe. If it is

a loose ﬁt on the bafﬂe, assure that it is

assembled with the angled side up.

5. Install bafﬂe on gun.

6. Install fluid tip and tighten to

15-20 ft-lbs.

ANGLED SIDE

THICK SIDE

SEAL

BAFFLE

Pry here

necessary

CA PROP

PROP 65 WARNING

WARNING: This product contains

chemicals known to the State of

California to cause cancer and birth

defects or other reproductive harm.

SI-2-25-33-R1 (6/2018) 3 / 4 www.carlisleft.com

SI-2-25-33-R1 (6/2018)4 / 4www.carlisleft.com

WARRANTY POLICY

This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty.

The use of any parts or accessories, from a source other than Carlisle Fluid Technologies,

will void all warranties. Failure to reasonably follow any maintenance guidance provided

may invalidate any warranty.

For specic warranty information please contact Carlisle Fluid Technologies.

For technical assistance or to locate an authorized distributor,

contact one of our international sales and customer support locations.

Region Industrial/Automotive Automotive Renishing

Americas Tel: 1-800-992-4657 Tel: 1-800-445-3988

Fax: 1-888-246-5732 Fax: 1-800-445-6643

Europe, Africa,

Middle East, India

Tel: +44 (0)1202 571 111

Fax: +44 (0)1202 573 488

China Tel: +8621-3373 0108

Fax: +8621-3373 0308

Japan Tel: +81 45 785 6421

Fax: +81 45 785 6517

Australia Tel: +61 (0) 2 8525 7555

Fax: +61 (0) 2 8525 7575

Carlisle Fluid Technologies is a global leader in innovative nishing technologies.

Carlisle Fluid Technologies reserves the right to modify equipment specications without prior notice.

DeVilbiss®, Ransburg®, ms®, BGK®, and Binks®

are registered trademarks of Carlisle Fluid Technologies, Inc.

For the latest information about our products, visit www.carlisleft.com

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