DeVilbiss Compact-I User manual

Service Bulletin

SB-2-586-E

Replaces SB-2-586-D

OPERATION MANUAL

COMPACT-I — AUTOMATIC SPRAY GUN

CONVENTIONAL, TRANS-TECH & HVLP

Air Cap Selection Determines Spray Technology

English: Pages 1-14

Español: Páginas 15-28

Replacement Parts Ordering Information SEE PAGE 4

Explanation of Conventional, Trans-Tech and HVLP SEE PAGE 9

Complete Spray Gun Assembly Ordering Information SEE PAGE 10

Installation Details SEE PAGES 11, 12, 13, 14

Page 2 SB-2-586-E

Operation Manual

Compact-I Automatic Spraygun

Important

Read and follow all instructions and Safety Precautions before using

this equipment

CHARACTERISTICS

This automatic spray gun complies to ATEX regulations

94/9/EC, protection level II 2 G X, suitable to use in Zones

1 & 2.

This Compact-I is a production spray gun suitable for

use with automatic and semi-automatic machine in

conventional, HVLP or Trans-Tech application. (See page

9 for application details.)

To handle a wide range of coating materials the material

passages are manufactured from high grade stainless

steel. Several needles are available with plastic tips.

Fluid tips and needles are available in high grade stainless

steel.

Pressure feed material supply can be re-circulating or

direct.

The needle adjustment knob has 18 ratchet positions

(per one revolution of the knob) which allows ﬁne and

accurate ﬂuid ﬂow control.

SPECIFICATIONS & MATERIALS OF CONSTRUCTION

Thread Pressure

Fluid inlet & recirculation “P” & "R" 1/4" BSPP(F) Max 7 Bars (100 psi)

Air inlet (Atom & Fan) “A” & “F” 1/4" BSPP(F) Max 7 Bars (100 psi)

Cylinder/trigger “Cyl” 1/8" BSPP(F) 4 to 7 Bars (60-100 psi)

Maximum temperature in use 40° C (104° F)

Spray gun weight 656 gms (1.44 lbs)

Gun body Aluminium hard anodized

Tip / Needle / Spray head Stainless steel 303

EC Declaration of Conformity

We, ITW Finishing UK, Ringwood Rd, Bournemouth, Dorset, BH11 9LH, UK, as the manufacturer of the

Spray gun model Compact-I, declare, under our sole responsibility that the equipment to which this

document relates is in conformity with the following standards or other normative documents:

BS EN 292-1 PARTS 1 & 2: 1991, BS EN 1953: 1999; and thereby conform to the protection requirements

of Council Directive 98/37/EEC relating to Machinery Safety Directive, and; EN 13463-1:2001, council

Directive 94/9/EC relating to Equipment and Protective Systems intended for use in Potentially

Explosive Atmospheres protection level II 2 G X.

B. Holt, General Manager

24th April 2007

ITW Industrial Finishing reserves the right to modify equipment speciﬁcation without prior notice.

CA PROP

PROP 65 WARNING

WARNING: This product

contains chemicals known

to the State of California

to cause cancer and birth

defects or other

reproductive harm.

Page 3SB-2-586-E

FIRE AND EXPLOSION

Solvents and coating materials can be highly flammable or combustible when sprayed. ALWAYS refer

to the coating material supplier's instructions and MSDS sheets before using this equipment.

Users must comply with all local and national codes of practice and insurance company requirements

governing ventilation, fire precautions, operation and house-keeping of working areas.

This equipment, as supplied, is NOT suitable for use with Halogenated Hydrocarbons.

Static Electricity can be generated by fluid and/or air passing through hoses, by the spraying process

and by cleaning non- conductive parts with cloths. To prevent ignition sources from static discharges,

earth continuity must be maintained to the spray gun and other metallic equipment used. It is essential

to use conductive air and/or fluid hoses.

PERSONAL PROTECTIVE EQUIPMENT

Toxic vapors – When sprayed, certain materials may be poisonous, create irritation or be otherwise

harmful to health. Always read all labels, safety data sheets and follow any recommendations for the

material before spraying. If In doubt, contact your material supplier.

The use of respiratory protective equipment is recommended at all times. The type of equipment must

be compatible with the material being sprayed.

Always wear eye protection when spraying or cleaning the spray gun

Gloves must be worn when spraying or cleaning the equipment.

TRAINING

Personnel should be given adequate training in the safe use of spraying equipment.

MISUSE

Never aim a spray gun at any part of the body.

Never exceed the max. recommended safe working pressure for the equipment.

The fitting of non-recommended or non-original spares may create hazards.

Before cleaning or maintenance, all pressure must be relieved from the equipment.

The product's metal parts can be cleaned using a gun-washing machine. However, this equipment

should not be left inside gun-washing machines for prolonged periods of time. Certain selas and

o-rings may not be solvent compatible.

NOISE LEVELS

The A-weighted sound level of spray guns may exceed 85 dB (A) depending on the set-up being used.

Details of actual noise levels are available on request. It is recommended that ear protection is worn at

all times when spraying.

OPERATING

Spray equipment using high pressures may be subject to recoil forces. Under certain circumstances,

such forces could result in repetitive strain injury to the operator.

SAFETY WARNINGS

Page 4 SB-2-586-E

PARTS LIST

Item Description Order

Part Number Qty

1Air cap and its retaining ring with seals. See chart on page 6. SP-100-xxx-K 1

Tip with air separator seal

Ø 0.85 / 1.0 / 1.4 / 1.8 / 2.2 mm

Ø 0.5 for air cap 590 Air cap 591

SP-200S-xx-K

SP-259S-xx-K

4Locator ring for indexed air cap SPA-112 1

5Air separator ring (kit of 5 rings) SPA-27-K5* 1

6Screw M4 x 25 (kit of 4 Torx 20 screws) S-14192-K4* 4

8Spray head for Compact-I SPA-40 1

9Packing seal (kit includes items 9, 10, 11, 16a) SPK-115* 1

10 Sealing washer (kit includes items 9, 10, 11, 16a) SPK-115* 1

11 O-ring gasket (kit includes items 9, 10, 11n, 16a) SPK-115* 2

12 Gun body for Compact-I SPA-1-CMAI-S 1

13 Air valve (fan and atomizing air) AGG-403 2

14 O-ring (kit includes items 14, 15a, 16) SPK-104* 1

15 Piston + o-ring (kit includes items 14, 15a, 15b, 16) SPA-6X-K* 1

15a O-ring (kit includes items 14, 15a, 16) SPK-104* 1

15b Piston REF. 1

16 O-ring (kit includes items 14, 15a, 16) SPK-104* 1

16a O-ring (kit includes items 9, 10, 11, 16a) SPK-115* 1

17 Piston Spring (kit includes items 17, 22, 23, 24) SPK-105* 1

18 Stainless steel needle 0.5 / 0.85 / 1.0 / 1.4 / 1.8 / 2.2 mm

Plastic tip needle 0.85 / 1.4 mm

SPA-310-xx

SPA-310P-xx 1

19 Housing SPA-3 1

20 Kit of ring and ball for ratchet (kit includes items 20, 21, 25) SPK-106* 1

21 Ring (kit includes items 20, 21, 25) SPK-106* 1

22 Needle spring (kit includes items 17, 22, 23, 24) SPK-105* 1

23 Spring cap (kit includes items 17, 22, 23, 24) SPK-105* 1

24 Spring washer (kit includes items 17, 22, 23, 24) SPK-105* 1

25 Adjusting knob (kit includes items 20, 21, 25) SPK-106* 1

27 Kit for air connection of remote control (includes "A" and "F" fittings) SPA-22-K2* 1

28 Gun mounting bar (kit includes items 28, 29, 31) SPK-110* 1

29 Gun mounting bar nut (kit includes items 28, 29, 31) SPK-110* 1

30 Plug ¼" BSPP for spray gun without fluid recirculation REF. 1

31 M5 hexagon socket head cap screw, length 8 (kit includes items 28, 29, 31) SPK-110* 2

32 Fluid insert plug REF. 1

33 Kit of retaining ring with gasket (kit includes air cap ring and gaskets) SPK-102-K* 1

Spare parts must be ordered as part of replacement kits listed above.

 Item 9: Fluid packings only (10 pack) SPA-86-K10.

n Item 11: Air gaskets only (10 pack) SPA-53-K10.

See page 10 for additional adapter/fitting kits for air and fluid hoses.

For the arrangement of the parts, refer to the exploded view on page 5.

Page 5SB-2-586-E

Compact-I AUTOMATIC SPRAY GUN

COMPACT-I AUTOMATIC GUN

EXAMPLE OF PART NUMBERING SYSTEM

CMAI-85P

CMAI 85 P

Compact-I

Automatic

Spray Gun

85 = .85 mm Fluid Nozzle and Needle

00 = No Fluid Nozzle, No Needle

P= Plastic Needle

– or no letter = Stainless Steel Needle

NOTE: SPN-8 Torx wrench for item 6 shipped with gun.

Page 6 SB-2-586-E

A Needle travel adjusting knob –

18 positions per 1 turn

B Gun head – stainless steel

C Air cap ring

D Air cap

E Air valve (fan / atom)

F Spray gun body – anodized

aluminum

P Fluid inlet – stainless steel

G Fluid tip – stainless steel

FAN ADJUSTMENT

CYL AIR

ATOM ADJUSTMENT

FAN &

ATOM AIR

SUPPLY

Compact-I AUTOMATIC GUN — AVAILABLE AIR CAPS

Air cap Type Air Flow Pressure

at Inlet Fluid Flow Pattern size

@ 8" distance

SCFM l/min psi bar oz/min ml/min in mm

SP-100-430-K Conventional 12 340 50.7 3.5 6.7 - 9.5 200 - 280 7.9 200

SP-100-443-K Conventional 12.2 345 43.5 3.0 6.7 - 10.1 200 - 300 11.8 300

SP-100-497-K Conventional 18 510 50.7 3.5 6.7 - 20.2 200 - 600 15.0 380

SP-100-500R-K Round Spray 6.8 200 16.0 1.1 .6 - 5.0 20-150 1.6 40

SP-100-506-K H V L P 10.6 300 19 1.3 4.4 - 6.5 130 – 190 12 310

SP-100-507-K H V L P 19 385 40 1.4 4.4 - 6.5 130 – 190 10.6 270

SP-100-508-K H V L P 11 311 14 1.0 4.4 - 6.5 130 – 190 10 250

SP-100-510-K Trans-Tech 10 283 29 2.0 5.4 - 7.5 160 - 220 10.6 270

SP-100-513-K Trans-Tech 18.8 531 43.5 3.0 6.7 - 20.2 200 - 600 13.8 350

SP-100-522-K Trans-Tech 14.5 410 29 2.0 6.7 - 20.2 200 - 600 13.8 350

SP-100-590-K Trans-Tech 7.7 218 29 2.0 1.6 - 5.0 50 -150 6.0 150

SP-100-591-K Trans-Tech 12.3 350 29 2.0 1.7 - 5.1 50 -150 4.5 115

KK-5090-507 HVLP Test Kit – includes cap, gauge & tube

Other test kits available: KK-5090-430, KK-5090-443, KK-5090-497, KK-5090-506, KK-5090-507, KK-5090-508, KK-5090-510, KK-5090-513,

KK-5090-522, KK-5009-590

Compact-I AUTOMATIC GUN — AIR CAP COMBINATIONS

TYPE CONVENTIONAL HVLP TRANS-TECH

AIR CAP MODEL NO. 430 443 497 500R 506 507 508 510 513 522 590 591

FLUID TIP SIZES

.020" (0.5 mm) X X

.033" (0.85 mm) X X X X X X

.039" (1.0 mm) XXXXXXXXXX

.055" (1.4 mm) XXXXXXXXXX

.070" (1.8 mm) XXXXXX XXX

.086" (2.2 mm) XXXXXX

Page 7SB-2-586-E

INSTALLATION

SETTING

1. The ATOM ‘A’ air valve controls the atomizing air

pressure FAN ‘F’ valve reduces the spray pattern

size. To increase the pressure turn clockwise, to

reduce turn counter-clockwise.

2. Fluid flow can be adjusted with the rear ratchet

knob, fluid flow is increased when you turn the

knob counter-clockwise.

3. For the arrangement of the parts, refer to the

exploded view on page 5.

STARTING UP

1. Turn the needle adjusting knob (25) clockwise

until the needle is fully closed.

2. Turn the FAN ‘F’ and ATOM ‘A’ air valves (13)

counter-clockwise to be full open.

3. Use the air cap chart above to set the air pressure

at the air regulator to achieve recommended

pressures above.

4. Turn the adjusting knob (25) counter clockwise to

obtain the desired fluid flow.

5. Test spray. If the finish is too dry or fine, reduce

the airflow by reducing the air inlet pressure or

by screwing the valve ATOM ‘A’ (13) in clockwise,

or increase the fluid flow using ratchet knob,

rotating counter clockwise.

Important: To ensure that this equipment reaches you in first class condition,

protective coatings have been used. Flush the equipment through with appropriate

solvent before use. Mount the spray gun using mounting stem ref.28 and secure it

with nut ref.29.

Important: The Spray gun must be grounded to dissipate any electrostatic charges

which may be created by fluid or air flows. This can be achieved through the Spray

gun mounting, or conductive air/fluid hoses. Electrical bond from the spray gun to

earth should be checked with an ohmmeter. A resistance of less than 106Ohms is

recommended.

Use separate filtered regulated air supplies for

atomizing and cylinder air. Connect the cylinder air

‘CYL AIR’ on top of the body via a control valve.

For fast cylinder operation the control valve should

be fitted as close to the gun as possible or an addi-

tional quick exhaust valve installed in the line.

Attach atomizing air hose to the inlet threaded

hole ‘FAN & ATOM AIR’ under the gun body.

Connect material hose(s) ‘P’ to the spray head. If

material re-circulation is required, remove plugs

(30) & (32). Fit standard connector (¼” BSPP) to

the spray head.

Recommended hose size up to 34 ft. (10 m) long:

Atomization Air = 0.315 in. (8 mm)

Cylinder Air = 0.236 in. (6 mm)

Material = 0.315 in. (8 mm)

AIR AND FLUID HOSES

See pages 11, 12, 13 and 14 for installation details.

Page 8 SB-2-586-E

INSTALLATION (CONTINUED)

START UP (continued)

6. If the finish is too wet, turn the ratchet knob (25)

in clockwise to reduce the fluid flow, or reduce

the fluid pressure. If the atomization is too coarse,

increase inlet air pressure, or reduce fluid flow.

7. The pattern size can be controlled by turning

adjusting valve FAN ‘F’ (13) clockwise.

8. The spray pattern will give the best results when

perpendicular to the target.

9. The recommended spray distance is 6’’ to 8’’

(150-220 mm).

10. Spray edges first. Overlap each spray stroke a

minimum of 50%. Move gun at a constant

speed.

11. Always turn off air and fluid supply and relieve

pressure and clean down when gun is not in

us.

MAINTENANCE

PREVENTIVE MAINTENANCE

1. Remove air cap (1) and clean. If any of the holes

in the cap are blocked with coating material use

a toothpick to clean. Never use metal wire which

could damage the cap and produce distorted

spray patterns

2. Ensure the nozzle of the fluid tip (2) is clean and

free from damage. Any build up of dried paint

can distort the spray pattern.

REPLACEMENT OF PARTS

TIP (2) & NEEDLE (18)

Remove the air cap (1) by unscrewing its retaining

ring counter- clockwise, remove the index ring if it

remains on the gun head (if fitted and used).

Remove the tip (2) and its air separator ring (3) by

unscrewing counter- clockwise with 10mm

hexagonal spanner.

Unscrew the adjusting needle knob (25) fully in

counter-clockwise rotation, push the needle from

the front of the spay gun, carefully so to avoid

damage the needle end, then pull out the needle

(18) from the back.

If necessary, replace the needle and the tip, first

screw the tip with its air separator ring

(recommended torque between 9.5 to 12 Nm).

Use gun lube to lubricate all the surface of the

needle which will be in contact with the packing

and o ring. Slide the needle into the spray gun from

the back.

Fit the needle springs with its plastic pad (22,23,24)

and replace the needle adjusting knob (25).

PACKING SEAL (9)

Unscrew the air cap (1), tip (2) and its air separator

ring (3).

Unscrew the 4 screws (6) to disassemble the gun

head (8).

Push back the two packing seals (9) using a 5.5 mm

diameter rod from the front of the gun head. Clean

the packing location hole carefully with water or

solvent compatible with material being sprayed.

Fit new packing seals (9) with "U" face towards the

fluid passage.

Turn off air and coating supply and

relieve pressure in the supply lines,

before any maintenance operation.

Turn off air and coating supply and

relieve pressure in the supply lines, or

disconnect from airline and fluid line.

Page 9SB-2-586-E

REPLACEMENT OF PARTS (CONTINUED)

FAN & ATOM AIR VALVE (13)

PISTON (15), O RING (16) & (14)

Unscrew the rear housing (19) at the back of the

gun body counter clockwise, pull out the needle

(18).

Use bent nose pliers so to pull out the piston which

has a 12 mm internal groove for this purpose.

It is recommended to replace the o-ring (14) into the

gun body as soon you disassemble the Piston.

If necessary, when replacing the piston, slightly

lubricate the piston lip with petroleum jelly before

fitting into the gun body.

Before assembling, check the air valve

is in fully open position by unscrewing

it counter-clockwise.

DEVILBISS SPRAY GUN TECHNOLOGY—APPLICATION DETAILS

HVLP

Maintains Regulatory

Compliance

The DeVilbiss "HVLP" Compact

gun allows you to maintain EPA

compliance and produce a superb

finish.

Built to provide outstanding

coating atomization, the "HVLP"

Compact can handle all types of

solvent and waterborne

materials.

High performance is coupled

with a gun body light in weight

and designed for operator

comfort to increase productivity.

TRANS-TECH

Maximum Efficiency with

Environmental Responsibility

The DeVilbiss "Trans-Tech"

Compact gun utilizes the very

latest advances in computational

fluid dynamics. This results in

superior atomization with the

new DeVilbiss TRANSFER-

TECHNOLOGY.

Exceptionally efficient material

transfer for optimum coverage

and paint usage is achieved with

reduced air consumption,

lowering your electrical needs

and energy costs.

Exceed your production

requirements with the highest

atomization levels at an

accelerated application rate of up

to 600cc/min.

CONVENTIONAL

Outperforms the Competition

The DeVilbiss "Conventional"

Compact is our Advanced

Conventional gun and has a

unique high capacity airflow with

outstanding atomization to

produce a superior result.

Compact's Advanced Conven-

tional Air Caps make this gun the

ideal performer in both small

operations or high volume

facilities, with the added bonus

of instantly improved finishing

productivity.

Piston Assembly

(ref.)

Bent Nose Pliers

(ref.)

Page 10 SB-2-586-E

STANDARD SET-UPS AVAILABLE FOR COMPACT-I AUTOMATIC SPRAY GUN

PART NUMBER DESCRIPTION

CMAI-G05 COMPACT AUTO-I .5 MM, NO AIR CAP

CMAI-G85 COMPACT AUTO-I .85 MM, NO AIR CAP

CMAI-10 COMPACT AUTO-I 1.0 MM, NO AIR CAP

CMAI-14 COMPACT AUTO-I 1.4 MM, NO AIR CAP

CMAI-14P COMPACT AUTO-I 1.4 MM PLASTIC NEEDLE, NO AIR CAP

CMAI-18 COMPACT AUTO-I 1.8 MM, NO AIR CAP

NOTE: Air caps ordered separately. Refer to page 6 for air cap ordering information.

COMPACT-I AUTOMATIC – HOSE FITTING KITS:

6-530 FLUID / AIR / FITTING KIT (for combined or separate fan/atomization—Push-to-Lok Connections)

6-532 FLUID / AIR FITTING KIT (for combined or separate fan/atomization—NPS connections)

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