Detex ECL-620 User manual

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Detex Corporation, 302 Detex Drive, New Braunfels, Texas 78130-3045
(830)629-2900 / 1-800-729-3839 / Fax (830)620-6711
E-MAIL: [email protected] INTERNET: www.detex.com
P/N: INS-620 /PM August 11, 2010
INSTALLATION INSTRUCTIONS FOR THE ECL-620
OUTSIDE LEVER TRIM FOR ECL-600
TOOLS AND SUPPLIES
Pencil
Adhesive Tape
Center Punch
Hammer
Drill Motor
Drill Bits & Taps - See Drill & Tap Schedule A (pg. 2)
Screw Driver (Phillips Drive)
Tape Measure
INS-620/PM Page 1 dwg 101251

Wood Frame
Frame Holes
Drill & Tap Schedule A
Metal Frame
A. (2 ea)
B. (4 ea)
#14 Screws
3/16 Drill
#10 Screws
1/8 Drill
#14 Screws or 1/4-20 Machine screws
#9 Drill #7 Drill; 1/4-20 Tap
#10 Screws 10-24 Machine screws
#25 Drill #25 Drill; 10-24 Tap
Door INSIDE holes Wood Door Metal Door
#14 Screws or 1/4-20 Machine screws
#9 Drill #7 Drill; 1/4-20 Tap
SAME
1/2" drill bit HALFWAY thru door or 1/2" hole saw
HALFWAY thru door
1/2" drill bit HALFWAY thru door or 1/2" hole saw
HALFWAY thru door
1" hole saw THRU door
#10 screws or 10-24 machine screws
#25 drill #25 drill; 10-24 tap
C. (6 ea)
(holes 5,6,7,9,10,11)
D. (4 ea)
(holes 1,2,3,4,)
E. (4 ea)
(holes 1,2,3,4)
F. (1 ea)
G. (1 ea)
H. (2 ea)
OPTIONAL FOR
MULLION
#14 Screws
3/16 drill
#24, #25 or 9/64" drill bit
(pilot thru hole)
NOTE: Center of "E" holes
CRITICAL TO DRILL STRAIGHT
1/2" wood bit HALFWAY thru door
1/2" wood bit HALFWAY thru door
1" wood bit THRU door
#10 screws
1/8 drill
Locate the remaining "D" pilot holes
on the outside face of door
J. (1 ea)
1 1/2" wood bit at least
1 1/8" deep, but NOT THRU
Metal DoorWood Door
Door OUTSIDE holes
1 1/2" hole saw at least
1 1/8" deep, but NOT THRU
INS-620/PM Page 2

IF SPACER
IS USED
DOOR
THICKNESS
+ 3/8” MIN
+9/16” MAX
Position A
Position B
Butterfly cam
Set Screw
Retaining
Plate
LHRB SHOWN
Fig. 2
Fig. 3
Fig. 1
Preparing the ECL-620 for installation
1. Assemble the rim cylinder (not included) through the
escutcheon and the cylinder retaining bracket as
shown in Fig 1. Add cylinder spacer or cut the tailpiece
as shown.
2. *See page 1 for handing illustrations*
The lever trim as received is handed for LHRB
(Left Hand Reverse Bevel) doors. If your door is LHRB,
proceed directly to step 3. If the door is a RHRB, then the
lever needs to be reversed and the input extension needs
to be moved from position A to position B.
(See Fig 2).
To do so:
-Remove the lever input extension from position A by first
loosening its' setscrew. (See Fig 3)
-Remove, likewise, the short locking collar at position B and
discard it.
-Remove screw and discard the retaining plate, screw and
the loose parts under the retaining plate.
-Remove lever from collar and rotate the lever 180°. Reinstall
it through the butterfly cam. Secure the lever by tapping down
the lever input extension taken from position A, onto the
square shaft of the lever and tighten the set screw. When
installed, the free end of the lever will point toward the hinged
side of the door, not the strike.
The outside lever trim is now completely assembled.
LHRB
RHRB
INS-620/PM Page 3

SHOWN FOR REFERENCE
OUTSIDE ECL-620
TEMPLATE
TRIM
INSIDE ECL-620 TEMPLATE
LEFT HAND REVERSE BEVEL DOOR
(SWING OUT)
Fig. 4
Fig. 5
Preparing the Door & Frame
3. Orient the INSIDE template TPL-620 for proper door handing
and tape to door per Fig 4. See Fig 5 for hole locations.
4. Refer to Drill & Tap Schedule A (page 2):
a. Mark, center punch and drill six (6) holes marked "C" on
the door.
b. Mark, center punch, drill and tap the two (2) outer holes
of the strike, marked "A" on the frame.
c. Mark, center punch, drill and tap the two (2)* outer holes
of the keeper, marked "B" on the frame.
*DO NOT MARK OR DRILL CENTER HOLES MARKED
"B" ON KEEPER AND STRIKE AT THIS TIME.
d. Mark and center punch then drill with pilot drill bit, the holes
marked "D/E", "F" and "G".
CRITICAL TO DRILL STRAIGHT AND LEVEL AS POSSIBLE.
"E" HOLES LOCATE THE TRIM.
FIRE RATED pair of doors with mullion:
e. Strike hook is required. Mark, center punch, drill and tap
the two (2) holes marked "H" on the door.
5. Drill 1/2" holes marked "E" and "F" halfway through door
from inside to outside.
6. Remove Inside Template TPL-620 from face of door
and discard.
PREPARING ECL-600 BACKPLATE FOR THE ECL-620 - Fig 7
7. Install the input lever cam onto the backplate with the push
nut, using disposable tube as shown. Discard the tube after use.
PREPARING THE OUTSIDE OF DOOR - Fig. 8
8. Place OUTSIDE template (TPL-620), align 4 holes marked "E"
with pilot holes "D" and secure with tape.
9. Ensure proper handing before proceeding.
10. Drill 1" hole marked "G" through door.
11. Mark, center punch and drill 1-1/2" hole marked "J" at least
1-1/8" deep from OUTSIDE to inside, but do not drill through.
12. Locate 4 existing pilot holes marked "E" and drill Ø1/2" hole through door.
13. Remove OUTSIDE template TPL-620 and discard.
Fig. 8
Fig. 7
LHRB SHOWN
INS-620/PM Page 4

ADJUSTABLE MOUNTING PLATE
MACH. SCREW
INSTALLATION
Fig. 9
14. Install backplate onto the door. Secure with two (2) screws at holes marked "5" and "7".
15. Align cam with hole marked "8" and tape to secure.
16. Insert ECL-620 LEVER TRIM into hole on door. Align key cylinder tailpiece through door.
Align input extension with lever input cam.
TIP: Rotating trim lever back and forth and moving backplate facilitates alignment.
17. Install short 1/4-20 machine screw through hole marked "2".
18. Remove tape from cam and discard.
19. Install relatching assembly with two (2) #14 screws in holes marked "6" and "9".
For further assistance contact Detex Technical Support at 1-800-729-3839
MECHANICAL
ASSEMBLY
RELATCHING
ASSEMBLY
BACKPLATE
LHRB SHOWN
Fig. 9
INS-620/PM Page 5

ACTUATING LEVER ALIGNMENT HOLE
RELATCHING ASSEMBLY
CAM
RETAINING RING (2)
PIN
FRONT OF MECHANISM
Fig. 10
DETAIL 1
Fig. 11
Fig. 12
Fig. 10
20. Remove OKC retaining spring and align marks.
Fig. 11
21. Engage alignment bolt on mechanical assembly with alignment hole on relatching
assembly as shown in Detail 1.
22. Install mechanical assembly with screws in holes marked "1, 10, 11 and 3".
23. Install adjustable mounting plate in hole marked "4".
24. Install actuating bar and lever.
25. Lubricate mechanism.
26. Engage bolt and latch into keeper and strike. Adjust keeper and strike as necessary.
Tighten screws into place.
27. Drill center "B" holes for keeper and strike.
28. Install screws and tighten.
Fig. 12
29. Install 9V battery.
30. Insert actuating bar through hole in cover and slide over bar.
31. Install paddle on bar and close and screw lock cover.
ACTUATING BAR
INS-620/PM Page 6


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