Datalogic CBX800 User manual

CBX800

INSTALLATION MANUAL

Figure A

Indicator LEDs

Cover Screws (4)

Compression Connectors (5)

25-pin Device Connector

Host Interface Module Panel

NOTE

For a complete Gateway configuration using the Genius™ configuration program, refer to the

CBX800 Help On-Line available on the CD. This manual is also downloadable from the Web

at www.automation.datalogic.com.

821001551 (Rev. A)

CBX800 INSTALLATION MANUAL

Figure B

Power switch (ON/OFF)

2 Source Chassis Grounding Selector

3 Source Shield Selector

4 Power Source Selecto

Mounting Holes (2)

6 Data Source Port Connector

Indicator LEDs

Auxiliary Port Connector

IP65 Host Interface Module Connector9

Standard Host Interface Module Connector

Spring Clamp Terminal Blocks11

RS485 Termination Resistance Switch

ID-NET/Host Shield Selector13

ID-NET Termination Resistance Switch14

Network Selection Rotar

Switches15

CBX800 INSTALLATION MANUAL

UPDATES AND LANGUAGE AVAILABILITY

UK/US The latest drivers and documentation updates for this product are available on Internet.

Log on to: www.automation.datalogic.com

ISu Internet sono disponibili le versioni aggiornate di driver e documentazione di questo

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Collegarsi a: www.automation.datalogic.com

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Cliquez sur : www.automation.datalogic.com

DIm Internet finden Sie die aktuellsten Versionen der Treiber und Dokumentation von diesem

Produkt.

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EEn Internet están disponibles las versiones actualizadas de los drivers y documentación de

este producto.

Dirección Internet : www.automation.datalogic.com

SERVICES AND SUPPORT

Datalogic provides several services as well as technical support through its website. Log on to

www.automation.datalogic.com and click on the links indicated for further information including:

PRODUCTS

Search through the links to arrive at your product page which describes specific Info, Features, Applications,

Models, Accessories, and Downloads including the Genius™ utility program, which allows device

configuration using a PC. It provides RS232 and Ethernet interface configuration.

SERVICE

- Overview - Warranty Extensions and Maintenance Agreements

- Sales Network-Listing of Subsidiaries, Repair Centers, Partners

- Helpdesk

- Material Return Authorization

LEGAL NOTICES

U.S. and international laws. Copying, or altering of this document is prohibited without express written consent

from Datalogic Automation S.r.l.

Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries, including the

U.S.A. and the E.U.

ID-NET, and Genius are trademarks of Datalogic Automation S.r.l. All other brand and product names mentioned

herein are for identification purposes only and may be trademarks or registered trademarks of their respective

owners.

Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for incidental or

consequential damages resulting from the use of this material.

CBX800 INSTALLATION MANUAL

DESCRIPTION

The CBX800 is a Gateway connection box which can be used as an accessory to facilitate system connections

for installation and device replacement of several Datalogic family reading devices.

It allows connection of devices equipped with a standard RS232/RS485 communication interface to the most

common Fieldbus systems, by means of a complete range of optional modules, and to ID-NET™ high speed

communication network.

System cabling is made through spring clamp terminal blocks inside the CBX800 while the reading device is

connected to the CBX800 through a 25-pin connector on the housing.

Two 9-pin connectors placed inside the CBX800 facilitate connection to an external PC for data monitoring or for

configuring the CBX800 and the reading device.

Four embedded rotary switches allow easy manual Network Type and Addressing/Baud Rate selection.

CBX800 can also house several accessories which make the system highly flexible. These include:

One of several Host Interface Modules - to interface the reader with the most popular Fieldbus network

types: Ethernet, Profibus; DeviceNet, etc., including IP65 protection versions.

Mounting Adapters – to provide easy mounting to DIN rails and Bosch profiles.

PACKAGE CONTENTS

Verify that the CBX800 and all the parts supplied with the equipment are present and intact when opening the

packaging; the list of parts includes:

CBX800 Gateway

This Installation Manual

Mounting screws and washers (2)

CBX800 Configuration CD-ROM

Figure 1 - Package Contents

CBX800 INSTALLATION MANUAL

ACCESSORIES

The following accessories are available on request for the CBX800:

Name Description Part Number

BM200/210 Ethernet TCP/IP Module STD/IP65 93ACC1851, 93ACC1852

BM300/310 Profibus Module STD/IP65 93ACC1810, 93ACC1811

BM400 DeviceNet Module IP65 93ACC1814

BM500/510/520 Ethernet/IP Module STD/IP65/IP54 93ACC1812, 93ACC1813,

93ACC1840

BM600 CANopen Module STD 93ACC1815

BM700/710 Profinet Module STD/IP65 93ACC1816, 93ACC1886

BM1100 CC-Link Module STD 93ACC1845

BM1200/1210 Modbus TCP STD/IP65 93ACC1848, 93ACC1849

BA100 DIN Rail Adapters 93ACC1821

BA200 Bosch Adapters 93ACC1822

BA300 M12 3P F Connector Panel (Service) 93ACC1877

BA400 M12 3P M Connector Panel (External Power) 93ACC1853

BA500 M12 4P F Connector Panel (Trigger) 93ACC1854

BA600 M12 5P F Connector Panel (ID-NET™ Out) 93ACC1855

BA700 M12 5P M Connector Panel (ID-NET™ In) 93ACC1856

BA900 Two Cable Glands Panel 93ACC1847

ADP-FF1 Gender Changer 25P F/F (5 pcs) 93ACC1827

SUPPORTED READING DEVICES

The CBX800 can be directly connected to all of the following readers through the 25-pin connector illustrated in

Figure A.

Linear Scanners 2D Readers

DS6300 DS6400 DX6400 MATRIX-2000™

DS8100A DX8200A

NOTE

CBX800 is backward compatible with DS2100N/DS2400N (black body), DS4600A, and

DS1100/DS2200 10-30 Vdc model reading devices using the ADP-MM1 25-pin gender

changer. See the Gender Changer documentation for the relative CBX pinout.

NOTE

For 6/8K family scanners having software version 6.80 or later, an alternative fixed speed

(57600 baud) ID-NET™ layout can be made without the use of CBX800. See the ID-NET™

Application Note on CD-ROM for details.

For maximum ID-NET™ network performance use CBX800.

A Hand-Held reader can also be connected to the 25-pin connector and have its data passed through to the Host or

ID-NET network.

CBX800 INSTALLATION MANUAL

OPENING THE CBX800

To install the CBX800 or during normal maintenance, it is necessary to open it by unscrewing the four cover

screws:

CAUTION

The CBX800 must be disconnected from the power supply during this operation.

ACCESS TO INTERNAL PARTS

To make installation and replacement easier, the CBX800 is made up of three parts:

1) the body of the device containing all electronic components and optional boards

2) the transparent removable cover for inspection and for easy access to spring clamps and internal

modules

3) the removable front connector panel providing easy access to the optional interface modules

Figure 2 – CBX800 Front Connector Panel

CBX800 INSTALLATION MANUAL

MECHANICAL INSTALLATION

CBX800 can be mounted to various wooden or plastic surfaces using two self-threading screws (3.9 x 45 mm) and

washers.

Mounting to other surfaces such as concrete walls or metallic panels requires appropriate user-supplied parts

(screws, screw anchors, nuts, etc).

CBX800 can also be mounted to a DIN rail or a Bosch Frame using the following mounting accessories: BA100

(93ACC1821), BA200 (93ACC1822).

The diagram below gives the overall dimensions of the CBX800 and shows the two mounting through-holes.

Figure 3 - Overall Dimensions

POWER SUPPLY

The power switch (see Figure 4) switches the power supply ON or OFF for both the CBX800 and the connected

reading device.

CAUTION

The power switch does not control power to the Vdc/GND, +V/-V spring clamps, therefore

any devices connected to these signals (i.e. external trigger, encoder, etc.), are live and are

not protected from polarity inversion. Disconnect the power supply when working inside the

CBX800.

OFF ON

Figure 4 - Power Switch ON/OFF Positions

Mounting

Holes

CBX800 INSTALLATION MANUAL

NOTE

Vdc is electrically connected to +V, just as GND is electrically connected to -V. This is useful

for supplying external trigger, inputs and outputs from the CBX800 power source, however

+V and -V signals should not be used as power supply inputs to the CBX800.

The power supply must be between 10 and 30 Vdc only.

SYSTEM WIRING

The connection and wiring procedure for CBX800 is described as follows:

1) Open the CBX800 by unscrewing the four cover screws.

2) Verify that the CBX800 power switch is off (see Figure 4).

3) Unscrew the compression connectors and pass all the system cables through them into the CBX800 housing.

4) To connect the power and input/output signals:

Prepare the individual wires of the system cables by stripping the insulation back approximately 1 cm.

Using a device such as a screwdriver, push down on the lever directly next to the clamp (see Figure 5).

Insert the wire into the clamp and release the lever.

The wire will now be held in the spring clamp.

5) Tighten the compression connector nuts so that the internal glands seal around the cables.

Figure 5 - System Cable Connections

Flexible stranded wire should be used and must meet the following specifications.

All positions: 24 - 16 AWG 0.2 - 1.5 mm²

The CBX800 spring clamp connector pinouts are indicated in the Pinout table.

Refer to the reading device Installation Manual for signal details.

CBX800 INSTALLATION MANUAL

PINOUT

Pinouts

Group Name Function

Vdc Power Supply Input Voltage +

GND Power Supply Input Voltage -

Input Power

Earth Protection Earth Ground

+V Power Source – External Trigger

I1A External Trigger A (polarity insensitive)

I1B External Trigger B (polarity insensitive)

External

Trigger Input

-V Power Reference – External Trigger

+V Power Source – Inputs

I2A Input 2A (polarity insensitive)

I2B Input 2B (polarity insensitive)

Generic Input

-V Power Reference – Inputs

+V Power Source – Outputs

-V Power Reference – Outputs

O1+ Output 1+

O1- Output 1-

O2+ Output 2+

Outputs

O2- Output 2-

O3A Output 3A (polarity insensitive)

O3B Output 3B (polarity insensitive)

+V Power Source – Other I/O

I3A Input 3A (polarity insensitive)

I4A Input 4A (polarity insensitive)

-V Power Reference – Other I/O

I34B Input 3B and 4B (common) (polarity insensitive)

Other I/O

I34B Input 3B and 4B (common) (polarity insensitive)

TX Auxiliary Interface TX

RX Auxiliary Interface RX

Auxiliary

Interface (1) SGND Auxiliary Interface Reference

REF Network Reference

ID+ ID-NET™ network +

ID-NET™

ID- ID-NET™ network -

Network Shield Network Cable Shield

TX Data Source Aux TX

RX Data Source Aux RX

Data Source

Auxiliary

Interface (2) SGND Data Source Aux Reference

RS232 RS485FD RS485HD

TX TX+ RTX+

RTS TX- RTX-

RX *RX+

CTS *RX-

Data Source

Interface

SGND SGND SGND

RS232 RS485FD RS485HD

TX TX+ RTX+

RTS TX- RTX-

RX *RX+

CTS *RX-

Host Interface

SGND SGND SGND

*Do not leave floating, see Reading Device Reference Manual for connection details.

(1) The Auxiliary Interface group is connected to the 9-pin Auxiliary connector and is used for configuring the

CBX800 parameters through Genius™, the multilanguage software tool.

(2) The Data Source Auxiliary group is connected to the 9-pin Data Source connector and is used for configuring

Genius-compatible reading devices through Genius™, the multilanguage software tool.

CBX800 INSTALLATION MANUAL

The input power signals Vdc, GND and Earth as well as the network signals REF, ID+, ID- and Shield; and

RTX+, RTX- and SGND are repeated to facilitate system cabling. In this way the power and network busses can

enter and exit the CBX800 from different spring clamps but be physically connected together.

NOTE

To avoid electromagnetic interference:

-Connect CBX800 Protection Earth (Earth) to a good earth ground.

-Connect the reading device chassis to earth ground through the jumper, (default setting, see

Figure 7).

-Connect the Network Cable Shield (Shield) to Filtered Earth through the jumper (default

setting, see Figure 6).

CAUTION

Do not connect to the Host Interface spring clamp terminals if using Host Interface Modules

(Fieldbus and non Fieldbus).

JUMPER SETTINGS

POWER SOURCE JUMPER SETTINGS

For most applications input power is provided through the dedicated spring clamp connectors inside the CBX800.

However CBX800 may accept power from the connected reading device through the 25-pin connector. This is

useful, for example, to pass power to connected accessories such as Encoder and Presence Sensor from DX8200A

VAC models or 6K/8K scanners powered directly through the network. See the relative reading device Reference

Manual for details.

To power CBX800 from the reading device, the power source jumper must be placed in the "power from device"

position as indicated in Figure 6.

Power from

device

Power from

clamps (default)

Figure 6–Power Source Jumper Settings

SOURCE SHIELD JUMPER SETTINGS

The reading device shield (Shield) can be connected to Earth Ground (Earth) either directly or through a filter

circuit. If the jumper is left open, the network cable shield (Shield) is floating.

Equivalent

Filter Circuit

Filtered Earth (default)

Earth Floating

Figure 7– Source Shield Jumper Settings

Table of contents

Datalogic CBX800 User manual

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