Datalogic AccuLazr AL5010 User manual

AL5010

Product Line Manual

AccuLazr™ AL5010 Product Line Manual

PN 1000068393 2.1 | CMS 11-0023 | 2013.01.31 | RAY

Document Revision Control

This document is under revision control in accordance with Datalogic’s Quality

System. Any addenda or other documents associated with this manual are under

separate revision controls. A revision number is changed by 0.1 whenever

technical information is changed or added to a document.

No part of this document is to be reproduced or utilized in any form or by any

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information storage and retrieval system without prior written consent of

Datalogic Systems, Inc. All drawings and specifications contained in this manual

are the property of Datalogic Systems, Inc. and shall not be reproduced, copied

or used in whole or in part as the basis for the sale or manufacture of products

without the written permission.

Datalogic and DRX® are registered trademarks and the AS logotype, 1-800-

BAR-CODE™ is a trademark of Datalogic.

All other company or product names are mentioned for purposes of identification

only, and may be trademarks of their respective owners.

Disclaimer Information

The information contained in this manual is subject to change without notice.

Supplemental information or documentation may be required for certain

applications or usage.

The examples and diagrams in this manual are included solely for illustrative

purposes. Because of the many variables and requirements associated with any

particular installation, Datalogic cannot assume responsibility or liability for

actual use based on the examples and diagrams.

No patent liability is assumed by Datalogic with respect to use of information,

circuits, equipment, or software described in this manual.

In no event will DATALOGIC. be responsible or liable for indirect or

consequential damages resulting from the use or application of this equipment.

Datalogic 511 School House Rd. Telford, PA 18969 1-800-BAR-CODE™

AccuLazr™ AL5010 Product Line Manuals Contents iii

Contents

Preface

Intended Audience ......................................................................................... vii

Thank You...................................................................................................... vii

Overview of Contents.................................................................................... viii

Other Sources of Information........................................................................ viii

Conventions .................................................................................................. viii

Customer Service ......................................................................................... viii

1 Introduction

AL5010 Product Line Overview .......................................................................9

The AL5010 Scan Head ................................................................................10

The AL5010 Mounting Base ..........................................................................10

The AL5010 Interface Module.......................................................................11

AccuLazr™ User Interface.............................................................................12

Typical AL5010 Mid-Range Bar Code Reading Applications ........................13

Options and Accessories ...............................................................................14

2 Safety

Symbols .........................................................................................................15

General Precautions ......................................................................................16

Unpacking, Mounting and Installation Recommendations ............................16

Compliance Requirements ............................................................................17

Electrical Safety .............................................................................................17

Electrical Grounding Requirements...............................................................18

Electrostatic Discharge ..................................................................................18

Basic Rules for ESD Control..........................................................................18

Laser Safety...................................................................................................19

Safety Labels and Locations..........................................................................20

3 Mechanical Installation

Prerequisites ..................................................................................................21

Tools Required...............................................................................................21

Additional Information ....................................................................................21

Unpacking Instructions ..................................................................................21

Installation Sequence.....................................................................................22

Orientation Considerations ............................................................................23

Read Range...................................................................................................23

Bar Code Orientation to Scanning Area .......................................................24

General Mounting Guidelines ........................................................................25

Reader Positioning.........................................................................................25

Dimensions and Clearances..........................................................................26

Attaching the Mounting Base.........................................................................26

Attaching the Universal Mounting Bracket (UMB) .........................................27

Installing an AL5010 Scan Head ...................................................................28

Mounting the Trigger Photoeye .....................................................................29

Mounting the Tachometer..............................................................................30

Mounting the Interface Module ......................................................................31

Mounting the I/O Modules..............................................................................34

00b-AL5010_Table of Contents_R10.doc Accu-Sort Systems, Inc.

iv Contents AccuLazr™ AL5010 Product Line Manuals

4 Electrical Installation

Prerequisites ..................................................................................................37

Tools Required.............................................................................................. 37

Additional Information ....................................................................................37

Installation Sequence(s) ................................................................................38

Installing Multiple Readers.............................................................................38

General Electrical Installation Guidelines and Precautions...........................39

Cable and Conduit Connections ....................................................................40

Wiring the AL5010 Interface Modules............................................................41

Power Requirements .....................................................................................45

Power Supply Connections............................................................................45

Trigger Connections.......................................................................................46

Tachometer Connections...............................................................................47

Serial Communications Connections (COM1 and COM2) ............................48

Ethernet Communications Connections ........................................................50

I/O Module Connections ................................................................................51

DeviceNet ......................................................................................................53

Profibus ..........................................................................................................53

Connecting the AL5010 .................................................................................53

Wiring to the AL5010 without an Interface Module........................................54

Check Installation...........................................................................................55

5 Setup

Getting Started...............................................................................................57

AccuLazr User Interface Basics.....................................................................60

Getting Help ...................................................................................................60

Modify Settings ..............................................................................................61

Configuration ...........................................................................................62

Bar Codes................................................................................................63

Modulo Checks........................................................................................65

Stripping/Padding ....................................................................................66

Match Codes ...........................................................................................67

Serial Communications ...........................................................................68

Network ...................................................................................................71

Trigger .....................................................................................................74

Relay .......................................................................................................75

Tracking...................................................................................................76

FAST Monitor™.......................................................................................77

Advanced.................................................................................................79

Save / Retrieve ..............................................................................................80

Diagnostics ....................................................................................................81

Monitor.....................................................................................................82

Log Viewer...............................................................................................83

Update Firmware.....................................................................................90

6 Operations

First-time Startup ...........................................................................................91

Default Parameters ........................................................................................91

First-time Setup..............................................................................................92

Check Operations using Test Mode ..............................................................92

Operations Checklist......................................................................................93

Control Panel Indicators ................................................................................94

Backup / Restore Procedures........................................................................99

Checking Operations with User Interface ....................................................100

Accu-Sort Systems, Inc. 00b-AL5010_Table of Contents_R10.doc

AccuLazr™ AL5010 Product Line Manuals Contents v

Standalone Operation ..................................................................................102

Tracking Operation ......................................................................................103

Dual X-Scanning Operation .........................................................................104

Multiple-Reader Network Operation ............................................................105

Scanning Array / Tunnel Operation .............................................................106

7 Maintenance

Laser Shutoff Procedure..............................................................................107

Maintenance Tasks......................................................................................108

Cleaning Exit Window ..................................................................................109

Cleaning Trigger Photoeye ..........................................................................110

Cleaning Tachometer...................................................................................110

Tighten Mounting Hardware ........................................................................111

Checking Interface Module Connections.....................................................111

Verify Reader Operation ..............................................................................112

Verify Photoeye Operation...........................................................................112

Verify Tachometer Operation.......................................................................112

8 Troubleshooting

Test Mode ....................................................................................................113

Status Indicators ..........................................................................................113

Control Panel Indicators ..............................................................................114

Diagnostics ..................................................................................................117

Log Viewer ...................................................................................................120

Update Firmware .........................................................................................126

Troubleshooting Tables ..............................................................................131

9 Service

Replacement Procedures ............................................................................129

AL5010 Field Replaceable Units (FRUs) Spare Parts ...............................130

Interface Module FRU Spare Parts .............................................................131

Appendices

A Specifications

Al5010 Technical Specifications ..................................................................133

Basic Interface Module Technical Specifications ........................................133

Enhanced Interface Module Technical Specifications ................................134

Power Supply...............................................................................................134

Output Modules............................................................................................135

Input Modules ..............................................................................................135

Certifications ................................................................................................136

B Read Charts

AL5010 Read Charts ...................................................................................137

C User Interface

AccuLazr User Interface ..............................................................................149

Modify Settings ............................................................................................150

Configuration .........................................................................................151

00b-AL5010_Table of Contents_R10.doc Accu-Sort Systems, Inc.

vi Contents AccuLazr™ AL5010 Product Line Manuals

Bar Codes..............................................................................................153

Modulo Checks......................................................................................155

Stripping/Padding ..................................................................................156

Match Code Patterns.............................................................................157

Serial Communications .........................................................................161

Network .................................................................................................166

Trigger ...................................................................................................170

Relay .....................................................................................................172

Tracking.................................................................................................174

FAST Monitor™.....................................................................................176

Advanced...............................................................................................177

Save / Retrieve ............................................................................................179

Diagnostics ..................................................................................................181

Monitor...................................................................................................182

Log Viewer.............................................................................................184

Update Firmware...................................................................................185

D Networking Guide

.................................................................................................................... 187

E FAST Monitor Configuration

.....................................................................................................................207

F Installation Drawings

.....................................................................................................................209

G Test Label for Adjustable Raster Setup

.....................................................................................................................231

Accu-Sort Systems, Inc. 00b-AL5010_Table of Contents_R10.doc

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00c-AL5010_Preface_R20.doc Accu-Sort Systems, Inc.

viii Preface AccuLazr™ AL5010 Product Line Manuals

Conventions

WARNINGS or CAUTIONS: This symbol identifies a hazard or

procedure that, if incorrectly performed, could cause personal injury or

result in equipment damage. It is also used to bring the user’s attention to

details that are considered IMPORTANT.

HIGH VOLTAGE CAUTION: This symbol alerts the user they are about

to perform an action involving, either a dangerous level of voltage, or to

warn against an action that could result in damage to devices or electrical

shock.

LASER CAUTION: This symbol alerts the user they are about to perform

an action involving possible exposure to laser light radiation.

ESD CAUTION: This symbol identifies a procedure that requires you take

measures to prevent Electrostatic Discharge (ESD) e.g., use an ESD wrist

strap. Circuit boards are most at risk. Please follow ESD procedures.

NOTES: This symbol draws attention to details or procedures that may be

useful in improving, maintaining, or enhancing the performance of the

hardware or software being discussed.

NOTE REGARDING DIMENSIONAL REFERENCES: This manual

provides all dimensional references in inches and in most cases Metric

referenced in brackets, for example 10 inches [254 mm].

Customer Service

Training

Accu-Sort Systems offers a complete set of training courses to help you and

your staff get the most out of your investment. We can help you develop a

training plan that provides thorough training for both your project team and

your end users. We will work with you to organize courses appropriate to

your job or area of responsibility. Training professionals can show you how

to plan your training throughout the implementation process so that the right

amount of information is delivered to key people when they need it the most.

You can attend courses at our training center, or you can arrange for our

trainers to teach at your facility. In addition, we can tailor standard courses or

develop custom courses to meet your needs.

Support

From on–site support to central support, our team of experienced

professionals provides the help and information you need to keep your

equipment working for you. This team includes your Account Manager and

Accu-Sort’s large staff of support specialists with expertise in your business

area and managing your hardware and software environment.

NOTE: If you have any problems or questions that require Accu-Sort's

assistance, direct your calls to Customer Service at 1-800-BAR-CODE™ or

(215) 723-0981.

Accu-Sort Systems, Inc. 00c-AL5010_Preface_R20.doc

AccuLazr™ AL5010 Product Line Manual Introduction 1

1 Introduction

This chapter presents an introductory description of the AccuLazr™ AL5010

laser barcode scanner product line including:

 AL5010 Product Line Overview

 AccuLazr User Interface

AL5010 Product Line Overview

The AL5010 line of laser barcode readers is designed with industrial and

manufacturing applications in mind, providing high-speed scanning and high

reliability in a rugged industrial enclosure. The entire AL5010 product line

offers a large depth of field that provides accurate barcode reading from as

little as 4 inches up to 48 inches.

The AccuLazr AL5010 Mid-Range Laser Barcode Readers include:

 AL5010 Scan Head

 AL5010 Mounting Base

 AccuLazr Interface Module (optional)

 Power Supply Module (optional)

AL5010 Barcode Reader AccuLazr Basic Interface Module

01-AL5010_Introduction_R20.doc Accu-Sort Systems, Inc.

2 Introduction AccuLazr™ AL5010 Product Line Manuals

AL5010 Scan Head

The AL5010 Scan Head incorporates the optics and laser module(s) for

scanning barcodes as well as the decoding engine and parameter storage

module. The control panel provides several LED status indicators and three

function buttons.

There are five models of the AL5010 Scan Head (each available with

optional adjustable raster):

 One-laser models for standard and high-density

 Two-laser models for standard, near-focus high-density and high-density

An optional Adjustable Raster (adjustable up to 20-degrees above or below

0-degrees, variable DOF) is available in the existing scan head housing. No

bolt-on additions are required.

AL5010 Mounting Base

The AL5010 Mounting Base provides for the mounting of the AL5010 as well

as the wiring interface between the scan head and AccuLazr Interface

Module. It includes a parameter storage module that enables parameters to

be uploaded/downloaded with the ‘hot-swappable’ scan head.

Accu-Sort Systems, Inc. 01-AL5010_Introduction_R20.doc

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