Danfoss PVG 120 User manual

Installation Guide

Proportional Valve Group

PVG 120

Identiﬁcation

C: PVG – nummer, uge og år for montage og serienummer

D:PVP – trykindstilling

E: PVP – nummer, uge og år for fremstilling og serienummer

F: PVB – A-port, nummer, uge og år for fremstilling og serienummer

G:PVT – uge og år for fremstilling

C: PVG – number, week and year of assembly

D:PVP – pressure setting

E: PVP – number, week, year and day manufacturing, issue and series No.

F: PVB – A-Port, number, week, year and day manufacturing, issue and series No.

G:PVT – week and year of manufacturing

C: PVG – Nummer, Woche und Jahr der Montage und Seriennummer

D:PVP – Druckeinstellung

E: PVP – Nummer, Woche und Jahr der Herstellung und Seriennummer

F: PVB – A-Anschluss, Nummer, Woche und Jahr der Herstellung und Seriennummer

G:PVT – Woche und Jahr der Herstellung

C: PVG – numéro, semaine et année de montage et numéro sériel

D:PVP – réglage de pression

E: PVP – numéro, semaine et année de fabrication et numéro sériel

F: PVB – oriﬁce-A, numéro, semaine et année de fabrication et numéro sériel

G:PVT – semaine et année de fabrication

PVB

PVM

PVMD

PVH

PVEO

PVEH/PVES

PVP

PVT

P006 086

2 AN00000354xx-04 • Rev 0101 • Jan 2017 © Danfoss A/S, 2017-01

Proportional Valve Group PVG 120

V310179.B

max. 60 N•m [530 lb•in]max. 60 N•m [530 lb•in]

100 [3.94]*

190 [7.48]*

100 [3.94]*

4 x M12x18

[4 x 7/16-14UNC x 0.7]

190 [7.48]*

Montering og orientering af stik

Installation and plug orientation

Montage und Ausrichtung des Steckers

Montage et orientation de la prise

PVB 12345678

L mm 168 235 302 369 436 503 570 637

L in 6.61 9.25 11. 88 14.53 17.17 19.80 22.44 25.08

* Plads til demontage / * Room for dismantling / * Platz für Demontage / * Espace pour démontage

Tilslutning – PVP, pumpesidemodul

Connection – PVP, pump side module

Anschluss – PVP, pumpenseitiges Modul

Raccordement – PVP, plaque d'entrée

Proportional Valve Group PVG 120

Tilslutningsgevind type G (ISO 228/1)

Connection threads type G (ISO 228/1)

Anschlussgewinde Typ G (ISO 228/1)

Filetage de raccordement type G (ISO 228/1)

Maks. tilspændingsmoment / Max. tightening torques / Max. Anzugsmomente / Couples de serrage maxi

PA, PB MA LS, LX, PP

Tætning Gevind

Sealing Thread

Dichtung Gewinde

Etanchéite Filetage

G 1/4 G 1/4 G 3/8

med stålskive

with steel washer

mit Stahlscheibe

avec rondelle en acier

35 N•m [310 lbf·in] 40 N•m [350 lbf·in] 60 N•m [530 lbf·in]

med kobberskive

With cooper washer

mit Kupferscheibe

avec rondelle en cuivre

30 N•m [270 lbf·in] 20 N•m [180 lbf·in] 35 N•m [310 lbf·in]

med aluminiumsskive

with aluminium washer

mit Aluminiumscheibe

avec rondelle en aluminium

30 N•m [270 lbf.in] 30 N•m [270 lbf.in] 40 N•m [350 lbf·in]

med skærekant

with cutting edge

mit Dichtkante

tranchant

35 N•m [310 lbf.in] 40 N•m [350 lbf.in] 60 N•m [530 lbf·in]

Tilspændingsmomenter

Tightening torques

Anzugsmomente

Couples de serrage

Nominel tryk

Rated pressure

Nomineller Druck

Pression nominale

Product Rated pressure

PVG 120 400 bar [58.02 psi]

PVG 120/32 w.PVS 300 bar [4351 psi]

PVG 120/32 w.PVSI 350 bar [5076 psi]

PVG 120 w. HIC steel 350 bar [5076 psi]

PVG 120 w. HIC aluminium 210 bar [3046 psi]

UN og UNF tilslutningsgevind med O-ringstætning

UN and UNF connection threads – O-ring boss port

UN und UNF Anschlussgewinde mit O-ringsdichtung

Filetage de raccordement UN et UNF avec cône pour joint torique

Maks. tilspændingsmoment / Max. tightening torques / Max. Anzugsmomente / Couples de serrage maxi

PA/B TPA/PB MA LS,LX,PP

Tætning Gevind

Sealing Thread

Dichtung Gewinde

Etanchéite Filetage

1 5/16 in-12 UN 1 1/16 in-12 UN 1 5/16 in-12 UN 1/2 in-20 UNF 1/2 in-20 UNF 3/4 in-20 UNF

O-ring

Joint torique

160 N•m

[1410 in-lbs]

120 N•m

[1060 in-lbs]

160 N•m

[1410 in-lbs]

30 N•m

[270 in-lbs]

30 N•m

[270 in-lbs]

60 N•m

[530 in-lbs]

4 AN00000354xx-04 • Rev 0101 • Jan 2017 © Danfoss A/S, 2017-01

Proportional Valve Group PVG 120

Tilspændingsmomenter

Tightening torques

Anzugsmomente

Couples de serrage

Montagegevind i SAE J 518c ﬂanger

Mounting threads in SAE J 518c ﬂanges

Montagegewinde in SAE J 518c Flanschen

Filetage de montage dans les brides SAE J 518c

Maks. tilspændingsmoment / Max. tightening torques / Max. Anzugsmomente / Couples de serrage maxi

Port

Anscshluss

Oriﬁce

Størrelse

Size

Grösse

Taille

Gevind

Threads

Gewinde

Filetage

Tilspændingsmoment

Tightening torque

Anzugsmoment

Couple de serrage

P 1 in

M12 18 dyb / deep / tief

profondeur 18

68 N•m

[600 lbf·in]

7/16 - 14 UNC 0.7" dyb / deep / tief

profondeur 0.7*

68 N•m

[600 lbf·in]

A/B 3/4 in

M10 17 dyb / deep / tief

profondeur 17

45 N•m

[400 lbf·in]

3/8 - 16 UNC 0.7" dyb / deep / tief

profondeur 0.7

45 N•m

[400 lbf·in]

T 1 in

M10 17 dyb / deep / tief

profondeur 17

45 N•m

[400 lbf·in]

3/8 - 16 UNC 0.7" dyb / deep / tief

profondeur 0.7

45 N•m

[400 lbf·in]

Proportional Valve Group PVG 120

Indstilling af maks. oliestrøm

Setting of max. ﬂow

Einstellung des max. Ölstroms

Réglage de débit maxi

Montering af håndtag

Installation of lever

Montage von Hebel

Montage de manipulateur

22.5˚

52.5˚

82.5˚

112.5˚

142.5˚

172.5˚

19.5˚

V310014.A

8 ±1 N•m

3 (1±0.15N•m)

19.5°

V310 018_B

10[0.39]

6 ±1 N•m

[53 ±9 lbf•in]

3[0.12]

V310101.B

Q max.

Q max. A

Q max. B

Q max.

6 AN00000354xx-04 • Rev 0101 • Jan 2017 © Danfoss A/S, 2017-01

Proportional Valve Group PVG 120

PVP and PVB

Indstilling af LS sikkerhedsventil

LS relief valve setting

Einstellung des LS Sicherheitsventils

Réglage vanne de décharge LS

PVE stik varianter

PVE connector variants

PVE Stecker varianten

PVE variantes de connecteur

Pin Pin 1 Pin 2 Pin 3 Pin 4

PVEO

PVEO-R

1x4 AMP UDC_A UDC_B GND GND

1x4 DEUTSCH UDC_A GND GND UDC_B

1x4 DIN UDC_A UDC_B -- GND

PVEH

PVES

1x4 AMP UsUDC GND Error

1x4 DEUTSCH UsError GND UDC

1x4 DIN UDC UsError GND

1x4 AMP 1x4 DEUTSCH 1x4 DIN

2 3

412

8[0.31]

3[0.12]

360° ~ 130 bar

[360° ~ 1900 psi] 35 Nm

[310 lbf•in

]

3 Nm

[27 lbf•in]

6[0.24]

3[0.12]

V310102.A

Proportional Valve Group PVG 120

PVE kontrol speciﬁkationer

PVE control speciﬁcations

PVE Steuerungsspeziﬁkationen

PVE spéciﬁcations de contrôle

PVE stik varianter

PVE connector variants

PVE Stecker varianten

PVE variantes de connecteur

PVE driftsbetingelser

PVE operating conditions

PVE Betriebsbedingungen

PVE conditions de

fonctionnement

PVEO Control Speciﬁcation

Supply Voltage (UDC)

Rated 12 VDC 24 VDC

Range 11 → 15 VDC 22 → 30 VDC

Max. ripple 5 %

PVEH/PVES Control Speciﬁcation

Supply Voltage (UDC)Rated / Range 11 → 32 VDC

Max. ripple 5 %

Supply Voltage (US)

Neutral US= 0.5 • UDC

Q: P →A US= (0.5 →0.25) • UDC

Q: P →B US= (0.5 →0.75) • UDC

Supply Voltage PWM (US)

Neutral US= 50% DUT

Q: P →A US= 50% →25% DUT

Q: P →B US= 50% →75% DUT

PWM Frequency (US) Recommended > 1000 Hz

Input Impedance Rated 12 k Ω

Input Capacitance Rated 100 nF

PVEO/PVEH/PVES Operating Conditions

Pilot Pressure

Nominal 13.5 bar [196 psi]

Minimum 10.0 bar [145 psi]

Maximum 15.0 bar [220 psi]

Storage Temp. Ambient -50°C →90°C [-58°F →194°F]

Operating Temp. Ambient -40°C →90°C [-40°F →194°F]

Oil Viscosity

Operating range 12 →75 cSt [65 →347 SUS]

Minimum 4 cSt [39 SUS]

Maximum 460 cSt [2128 SUS]

Oil Cleanliness Maximum 18/16/13 (acc. to ISO 4406)

PVEH-U LED Characteristics

Color LED view Function

Green Operating

Green @ 1.5 Hz Neutral - Power Save

Red Internal fault

Red @ 1.5 Hz External or Float fault

Yellow Disable Mode

PVEH/PVES LED Characteristics

Color LED view Function

Green Operating

Green @ 1.5 Hz Neutral - Power Save

Red Internal fault

Red @ 1.5 Hz External or Float fault

PVEO LED Characteristics

Color LED view Function

Green Power ON

8 AN00000354xx-04 • Rev 0101 • Jan 2017 © Danfoss A/S, 2017-01

Proportional Valve Group PVG 120

WWarning

Alle mærker og typer af retningsventiler – også proportional ventiler – kan svigte og forårsage alvorlig skade.

Det er derfor vigtigt at analysere maskinen i alle enkeltheder.

Da proportionalventiler anvendes under mange forskellige driftsbetingelser og i mange forskellige maskiner, er det alene

maskinproducentens ansvar at træﬀe det endelige produktvalg og sikre at samtlige maskinens krav til ydelse, sikkerhed

og advarsler er opfyldt.

Ved valg af reguleringssystem – og sikkerhedsniveau – kan man f.eks. støtte sig til EN954-1 (sikkerhedsrelaterede bestanddele

i reguleringssystemet).

WWarning

All marks and all types of directional control valves – inclusive proportional valves – can fail and cause serious damage.

It is therefore important to analyse all aspects of the application.

Because the proportional valves are used in many diﬀerent operation conditions and applications, the manufacturer of the

application is alone responsible for making the ﬁnal selection of the products – and assuring that all performance, safety

and warning requirements of the application are met.

The process of choosing the control system – and safety level – could e.g. be governed by EN 954-1 (Safety related parts of

control system). See also Technical information for PVE series 7.

WWarnung

Alle Fabrikate und Typen von Wegeventilen – einschließlich Proportionalventile – können versagen und schlimme Unfälle

verursachen. Es ist daher wichtig, die Anwendung in allen Details zu analysieren.

Weil Proportionalventile unter vielen unterschiedlichen Arbeitsbedingungen und in vielen verschiedenen Anwendungen

benutzt werden, trägt allein der Maschinenhersteller die Verantwortung für seine endgültige Wahl von Produkt, und er ist

ebenfalls dafür verantwortlich, dass alle Leistungs-, Sicherheits- und Warnungsanforderungen an seine Maschine erfüllt sind.

Zur Wahl vom Reglersystem und Sicherheitsniveau kann man sich z.B. auf EN954-1 stützen.

WAvertissement

Tous les distributeurs - y compris les distributeurs proportionnels - peuvent tomber en panne et entraîner de sérieux

dommages. C’est la raison pour laquelle il est important d’analyser chaque aspect de l’application.

Les vannes proportionnelles étant utilisées dans de nombreuses conditions d’exploitation et applications diﬀérentes,

le fabricant de l’application porte l’entière responsabilité de la sélection ﬁnale des produits et du respect des exigences

en matière de rendement, de sécurité et d’avertissement.

Le choix du système de commande – et du niveau de sécurité – peut être fait par exemple sur la base de la norme EN 954-1

(parties du système de commande relatives à la sécurité). Se reporter également à Information technique pour PVE série 7.

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