Dane Technologies QuicKART 2000 Series User manual
QuicKART 2000 Series
Service Manual
QuicKART
Electric Utility Machine
Manufactured by:
Dane Technologies, Inc. Phone: 763-544-7779
7105 Northland Terrace Toll Free: 1-888-544-7779
Minneapolis, MN 55428 Fax: 763-544-4234
www.danetechnologies.com
Part No. 970-011 Rev. Date: 3/1/06
Table of Contents
Topic Section
• QuicKART 2000 series Operating Instructions 1
And Diagrams
• QuicKART 2000 series Troubleshooting 2
• QuicKART 2000 series Service Bulletins 3
• QuicKART 2000 series Exploded View Diagrams 4
• QuicKART 2000 series Parts Order Information 5
Note on radio equipment used:
This device complies with part 15 of the FCC Rules. Operation is subject to the following
two conditions: (1) This device may not cause harmful interference, and (2) This device
must accept any interference received, including interference that may cause undesired
operation.
Note: This equipment has been tested and found to comply with the limits for a Class B
digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference in a residential installation. This
equipment generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and on, the
user is encouraged to try to correct the interference by one or more of the following
measures:
− Reorient or relocate the receiving antenna.
− Increase the separation between the equipment and receiver.
− Connect the equipment into an outlet on a circuit different from that which the
receiver is connected.
− Consult the dealer or an experienced radio/TV technician for help.
The abbreviation IC, before the Canadian Registration Number signifies that registration
was performed based on a Declaration of Conformity indicating that Industry Canada
technical specifications were met. It does not imply that Industry Canada approved the
equipment.
The CE mark, if present, declares that this equipment meets relevant EU Directives and
Standards.
QuicKART 2000 SERIES
Operating Instructions
QuicKART
Electric Utility Machine
Manufactured by:
Dane Technologies, Inc. Phone: 763-544-7779
7105 Northland Terrace Toll Free: 1-888-544-7779
Minneapolis, MN 55428 Fax: 763-544-4234
www.danetechnologies.com
Part No. 970-011 Rev. Date: 3/1/06
Dane Technologies, Inc. QuicKART 2000 Series Service Manual
7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234
www.danetechnologies.com 970-011 Rev. 3/1/06
4
QuicKART 2000 SERIES
Owner’s Manual
Operating Instructions
Table of Contents
QuicKART 2000 WARNINGS & SAFETY NOTES .................................................................... 5
QuicKART 2000 SERIES LABELS .............................................................................................. 7
QuicKART 2000 LABEL LOCATIONS ....................................................................................... 9
QuicKART 2500 LABEL LOCATIONS ....................................................................................... 9
QuicKART 2000 CART STRAP ACCESSORY ......................................................................... 10
UNPACKING THE QuicKART 2000.......................................................................................... 13
QuicKART 2000 IMPORTANT MAINTENANCE NOTES ...................................................... 14
OVERVIEW OF OPERATION ................................................................................................... 15
QuicKART 2000 – TOP VIEW.................................................................................................... 16
QuicKART 2000 – REAR VIEW................................................................................................. 16
QuicKART 2000 – SIDE VIEW................................................................................................... 17
SYSTEM WIRING DIAGRAM................................................................................................... 18
SYSTEM JUNCTION BOX......................................................................................................... 19
SYSTEM JUNCTION BOX DIAGNOSTIC LIGHTS ................................................................ 20
CART COUPLER & ROLLER GUIDE ASSEMBLY ................................................................ 21
ATTACHING THE COLLECTION CART................................................................................. 22
QuicKART HITCHES AND YOKES .......................................................................................... 24
ORIENTATION TO THE QuicKART 2000................................................................................ 31
REMOTE CONTROL .................................................................................................................. 33
CONTROL PANEL...................................................................................................................... 33
OPERATION OF THE QuicKART 2000 .................................................................................... 34
BATTERY CHARGING .............................................................................................................. 36
REMOTE CONTROL: BATTERY CHANGING ....................................................................... 37
REMOTE CONTROL: BATTERY CHANGING DIAGRAM ................................................... 38
PROGRAMMING THE REMOTE CONTROL.......................................................................... 38
QuicKART 2000-2500 MAINTENANCE NOTES ..................................................................... 39
CHANGING FRONT TIRES....................................................................................................... 41
CHANGING REAR TIRE............................................................................................................ 42
TECHNICAL SPECIFICATIONS ............................................................................................... 43
QuicKART WARRANTY............................................................................................................ 44
Dane Technologies, Inc. QuicKART 2000 Series Service Manual
7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234
www.danetechnologies.com 970-011 Rev. 3/1/06
5
QuicKART 2000 WARNINGS & SAFETY NOTES
Please read all the information included in this manual and the service instructions prior
to operating or servicing the QuicKART. In addition, make certain all operators have
been given and passed the certified operators course before using the QuicKART.
IMPORTANT SAFETY NOTE:
THE RED BATTERY PLUG MUST BE DISCONNECTED FROM THE
JUNCTION BOX ANY TIME MAINTENANCE IS BEING PERFORMED
UNDER THE COVER! (See diagram on page 18)
1) The QuicKART is designed to push shopping carts. Any other use of the
QuicKART is prohibited unless specifically endorsed by the manufacturer.
Improper usage and operation of the QuicKART may void the warranty.
2) You must be at least 16 years old with a valid driver’s license or vision test to
operate the QuicKART. In certain states, regulations may require operators to be
older. Please check your states regulations regarding operation of motorized
equipment before using the QuicKART.
3) Never carry passengers on the QuicKART 2000!
4) The QuicKART is equipped with a brake, which automatically engages when the
machine is turned off or not in motion. To avoid an accident, do not leave the
machine parked or unattended on slopes. When the QuicKART is to be left
unattended or in storage, turn it “OFF” and remove the key.
5) Do not leave the QuicKART unattended while it is turned “ON”.
6) Operate the QuicKART at a safe speed; go only as fast as safety considerations
allow. Take into consideration the location of store entrances, sidewalks,
pedestrian and vehicle traffic, driveways, and parking lot layout.
7) Always operate in slow speed when near store guests. Operating conditions,
such as wet or slippery pavement or slopes can affect the stopping distance of
the QuicKART. Do not push more carts than the individual operator can safely
control when those conditions are present. Do not exceed 30 carts at a time
under any circumstance. Refer to your store policy for the maximum cart
number.
8) Verify all warning and emergency labels are legible and mounted in correct areas
shown on drawings shown on pages 7 and 8.
9) Do not drive over curbs or the edges of hardened surfaces higher than one inch.
10) Always look behind the QuicKART before and while operating in reverse.
11) Batteries must be fully charged initially before using the QuicKART.
Dane Technologies, Inc. QuicKART 2000 Series Service Manual
7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234
www.danetechnologies.com 970-011 Rev. 3/1/06
6
12) The electrolyte in a storage battery is an acid, which can cause severe
burns to the skin and eyes. Wear appropriate protective clothing when
working with batteries. Treat all electrolyte spills with an extended flushing
with clear water. Contact a physician immediately if contact is made with
battery acid.
13) Standard batteries do require regular maintenance. It may be necessary to add
distilled water to the batteries.
14) Hydrogen gas is formed when charging the batteries. Use a location with
adequate ventilation when charging QuicKART batteries. Never smoke near
batteries. Do not charge batteries in an area with open flame or where there is
electrical equipment that could cause an electrical arc.
15) Do not lay metal objects (wrenches, screwdrivers, etc.) on any of the batteries to
prevent electrical short circuits.
16) Batteries are heavy. Always use care and proper lifting technique to avoid injury
when removing or replacing batteries.
17) Make sure QuicKART is properly secured when changing tires. (See instructions
on page 41 and 42.)
18) Two options are available to tether the carts together, a strap or a cart restraint
assembly, these are available as accessories. To view the procedure to strap the
carts see the illustration on pages 10 and 11. The cart restraint assembly also
has a strap and adds a spring to allow some motion of the carts in turns but still
controls them.
Dane Technologies, Inc. QuicKART 2000 Series Service Manual
7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234
www.danetechnologies.com 970-011 Rev. 3/1/06
7
QuicKART 2000 SERIES LABELS
The QuicKART 2500 uses label 500-105 instead of 500-021
The QuicKART 2500 uses label 500-108 instead of 500-053
Dane Technologies, Inc. QuicKART 2000 Series Service Manual
7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234
www.danetechnologies.com 970-011 Rev. 3/1/06
8
Dane Technologies, Inc. QuicKART 2000 Series Service Manual
7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234
www.danetechnologies.com 970-011 Rev. 3/1/06
9
QuicKART 2000 LABEL LOCATIONS
QuicKART 2500 LABEL LOCATIONS
Dane Technologies, Inc. QuicKART 2000 Series Service Manual
7105 Northland Terrace, Minneapolis, MN 55428 / 888-544-7779 / 763-544-7779 / Fax 763-544-4234
www.danetechnologies.com 970-011 Rev. 3/1/06
10
QuicKART 2000 CART STRAP ACCESSORY
Table of contents
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