Crane Merchandising Systems Genesis User manual
Technical Manual
Technical Manual
Part No. PR10351000 New 03/04
Including Spare Parts Information
This manual is to be used by authorised personnel involved in installing,
commissioning and servicing Genesis instant and double freshbrew table top
beverage vending machines. The technical information contained within this
document is for information only and may be changed without prior notice.
Crane Merchandising Systems accepts no responsibility for any damage caused
to the machine through misinterpretation or misuse of the information
contained in this document.
Upon receipt, carefully examine the machine checking for any damage or
missing/incorrect parts. Any discrepancy must be reported to Crane
Merchandising Systems in writing within three working days.
In accordance with the food hygiene regulations and in compliance with local
Public Health Authorities, it is the responsibility of the operator to keep the
machine in a thoroughly clean condition.
Contents
Page No.
Important Safeguards ...................................................................................2
Section 1 - Machine Specifications............................................................3
Section 2 - Installation Procedure ............................................................9
Section 3 - Programming Mode..............................................................13
Section 4 - Engineers Program................................................................16
Section 5 - Service Keypad Functions ...................................................45
Section 6 - The Vend Cycle ......................................................................50
Section 7 - Technical Information ...........................................................54
Section 8 - Pre-Set Drink Timings..........................................................60
Section 9 - Electrical/Electronic Diagrams ...........................................66
Section 10 - Dispense Pipe Lengths.......................................................81
Section 11 - Diagnostics and Simple Maintenance .............................84
Section 12 - Spare Parts ...........................................................................91
The following symbol is used throughout this Technical Manual:
Safety First! Take care, risk of personal injury.
©Copyright 2004 Crane Merchandising Systems
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Technical Manual
Important Safeguards
When installing or servicing the Genesis,always have this manual available for quick
and easy reference and always follow these basic safety precautions:
1. Ensure that the machine is situated on a strong horizontal surface (see
specifications table), at a convenient height and in a position where it is not likely
to be knocked off.
2. The mains lead should never trail from the machine and should always be kept
away from hot surfaces and sharp edges.
3. Allow the machine to cool before handling or moving.
4. Ensure that the mains electricity supply is isolated before removing any of the
protective panels or undertaking any major servicing.Working on live equipment
should only be undertaken when there is no practical alternative.
5. When servicing the heater tank. The water can reach a temperature of
approximately 96º C. Water at this temperature can cause severe burns!
6. Never immerse the machine in water, or any other liquid.This machine must not
be installed in an area where a water jet may be used. Never use a water jet to
clean this machine.
7. In normal operating conditions the machine should not freeze-up. In the unlikely
event of the machine freezing, turn off the mains water supply, disconnect the
machine from the mains electricity supply and contact Crane Merchandising
Systems for assistance.
8. Ensure that you are conversant with the‘Health and Safety atWork and Electricity
at Work Regulations 1989’.
ALWAYS DISCONNECT THE MACHINE FROM THE MAINS ELECTRICITY
SUPPLY BEFORE CLEANING AND SERVICING.
This machine is for indoor use only and because it is a beverage machine, should be
sited in a clean, hygienic area.
It is the policy of Crane Merchandising Systems to continue developing its range of
beverage equipment.The information presented within this document is for information
only and may be changed without prior notice.
Crane Merchandising Systems accepts no responsibility for damage caused to the
equipment through misinterpretation or misuse of the information contained in this
manual.
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Technical Manual
Section 1 - Machine Specifications
1.1 Specifications Table
All weights and dimensions are approximate and are for guidance only.
1.2 Canister Capacities
1.3 Water Filter
Genesis machines fitted with a paperless freshbrew brewer must
be connected to the water supply via a scale inhibiting water
filter. Crane Merchandising Systems recommend and supply the
Brita AquaQuell Compact water filter.
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Technical Manual
Instant Freshbrew
Height 756 mm 756 mm
Depth 597 mm 597 mm
Width 544 mm 544 mm
Weight 70 kg 70 kg
Cup Capacity 230 230
Number of Canisters 7 6
Electrical Requirements
(i) Voltage 220 - 240V ac
(ii) Current 13 Amp fused
(iii) Frequency 50Hz
Water Services
(i) Pressure 100 Kpa (1 Bar) - 800 Kpa (8 Bar)
(ii) Stopcock 15 mm BSP from rising main
Canister Capacities (Approximate)
Freshbrew Coffee 1.8 kg - 260 cups
Freshbrew Tea 0.73 kg - 200 cups
Instant Coffee 0.67 kg - 420 cups
Instant Tea 0.365 kg - 830 cups
Chocolate 2.25 kg - 130 cups
Milk/Topping 1.4 kg - 180 cups
Soup 2.25 kg - 270 cups
Lemon Tea 2.25 kg - 230 cups
Sugar 2.8 kg - 1075 cups
1.4 External Features
Key:
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Technical Manual
2
3
4
6
5
7
8
9
10
1
1. Coin Entry
2. Coin Reject Button
3. LCD Display
4. Drink Selection Keypad
5. Selection Decals
6. Coin Return
7. Foot
8. Door Lock
9. Graphic Panel
10. Door
1.5 Internal Features
N.B. Photograph shows Genesis double freshbrew machine
Key:
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Technical Manual
12
3
4
5
6
7
8
9
10
11
13
14
12
1. Instant Ingredient Canister
2. Freshbrew Tea Canister
3. Main Loom
4. Freshbrew Coffee Canister
5. Paperless Dual Brewer
6. Brewer Waste Bucket
7. Waste Tray
8. Waste Tray Grille
9. Moving Dispense Head
10. Door Switch
11. Mixing System
12. Cup Drop Unit
13. Canister Outlet
14. Cup Turret
1.6 Drinks Choice - Instant Models
Ingredients:
Option 1 - 7 Canisters
1. Milk
2. Sugar
3. Cappuccino Topping
4. Chocolate
5. Instant Tea
6. Instant Coffee
7. Instant Decaf. Coffee
Option 2 - 7 Canisters
1. Milk
2. Sugar
3. Cappuccino Topping
4. Chocolate
5. Instant Tea
6. Instant Coffee
7. Soup
Genesis - Instant Option 1
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Technical Manual
Drink Selections Option 1 Option 2
7 Canisters 7 Canisters
Instant Coffee ● ●
Instant Coffee Decaf. ●
Instant Te a ● ●
Chocolate ● ●
Cappuccino ● ●
Caffe Mocha ● ●
Caffe Latte ● ●
Chocomilk ● ●
Hot Milk ● ●
Espresso ● ●
Soup ●
Hot Water ● ●
1.7 Drinks Choice - Double Freshbrew Models
Ingredients:
Option 1 - 6 Canisters
1. Milk
2. Sugar
3. Cappuccino Topping
4. Chocolate
5. Freshbrew Tea
6. Freshbrew Coffee
Option 2 - 6 Canisters
1. Milk
2. Sugar
3. Instant/Decaf. Coffee
4. Chocolate
5. Freshbrew Tea
6. Freshbrew Coffee
Option 1: All speciality drinks made with freshbrew coffee. Cappuccino made with
cappuccino topping.
Option 2: Cappuccino made with coffee, milk and chocolate.
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Technical Manual
Drink Selections Option 1 Option 2
6 Canisters 6 Canisters
Freshbrew Coffee ● ●
Instant/Decaf. Coffee ●
Freshbrew Tea ● ●
Chocolate ● ●
Cappuccino ● ●
Caffe Mocha ● ●
Caffe Latte ● ●
Chocomilk ● ●
Hot Milk ●
Espresso ● ●
Hot Water ● ●
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Technical Manual
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