Craftsman 919.165380 User manual

Owner's Manual

JCRRFTSMRN1

Permanently Lubricated

Portable

AIR COMPRESSOR

Model No.

919.165380

• Safety Guidelines

• Assembly

• Operation

• Maintenance

• Service and Adjustments

• Troubleshooting

•Repair Parts

CAUTION: Read the Safety Guidelines

and All Instructions Carefully Before

Operating.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.eears.com/craftsman

D28909 Rev0 3/11/03

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WARRANTY ............................................. 2

SPECIFICATION CHART .................................... 3

SAFETY GUIDELINES .................................... 3-8

GLOSSARY .............................................. 9

ACCESSORIES .......................................... 9

DUTY CYCLE ............................................ 9

INSTALLATION ........................................ f0-11

OPERATION .......................................... f2-14

MAINTENANCE .......................................... 15

SERVICE AND ADJUSTMENTS ........................... f6-17

STORAGE .............................................. 18

TROUBLESHOOTING GUIDE ............................ 19-21

REPAIR PARTS ....................................... 22-25

ESPAI_IOL ............................................ 26-45

NOTES/NOTAS ....................................... 46-47

HOW TO ORDER REPAIR PARTS ..................... back cover

FULL ONE YEAR WARRANTY AIR COMPRESSOR

If this air compressor fails due to a defect in material or workmanship within

one year from the date of purchase, RETURN IT TO THE NEAREST SEARS

REPAIR CENTER THROUGHOUT THE UNITED STATES AND SEARS WILL

REPAIR IT, FREE OF CHARGE. If purchased from Orchard Supply Hardware,

return to the nearest Orchard Store and Orchard will repair it, free of charge.

If this air compressor is used for commercial or rental purposes, the warranty

will apply for ninety days from the date of purchase.

This warranty gives you specific legal rights and you may have other rights

which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

D28909 2*ENG

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Model No. 919-165380

Max. Developed BP 2

Bore 2.875"

Stroke 1.25"

Voltage-Single Phase 120V

Minimum Branch Circuit Requirement 15 amps

Fuse Type Time Delay

Air Tank Capacity 6

Approx. Cut-In 120

Approx. Cut-out 150

SCFM @40 psig 3.7

SCFM @ 90 psig 2.6

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This manual contains information that iS important for you to know and understand. This information

relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you

recognize this information_ we use the Symbols below. Please read the manual and pay attention to

these sections.

_lndicates an

imminently hazardous

situation which, if not avoided, will

result in death or serious injury.

_t_lndicates a potentially

hazardous situation

which, if not avoided, could result in

death or serious injury.

_l_'_lndicates a potentially

hazardous situation

which, if not avoided, _ result in

minor or moderate injury.

_Used without the

safety alert symbol

indicatesa potentially hazardous

situation which, if not avoided, may

result in property damaoe.

IhSl_o]-'IL,1+hd b"Y.'_l_*'d _[IP,[-._l_o].l[o _]P,[-.+

SAVE THESE INSTRUCTIONS

IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN

SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL

WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT.

Some dust created by power sanding, sawing, grinding, drilling, and other

construction activities contains chemicals known (to the State of California) to

cause cancer, birth defects or other reproductive harm. Some example of these chemicals are:

lead from lead-based paints

crystalline silica from bricks and cement and other masonry products

arsenic and chromium from chemically*treated lumber

Your risk from these exposures varies, depending on how often you do this type of work. To reduce

your exposure to these chemicals: work in a well ventilated area, and work with approved safety

equipment, always wear MSHA/NIOSH approved, properly fitting face mask or respirator when using

such tools.

When using air tools, basic safety precautions should always be followed to reduce the risk of of

personal injury.

3* ENG D28g09

Save these instructions

improper operation or maintenance of this product could result in serious injury and

property damage, Read and understand all warnings and operation instructions before

using this equipment.

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WARNING: Risk of explosion or fire

What Could Happen How To Prevent It

If electrical sparks from compressor

come into contact with flammable

vapors, they may ignite, causing fire or

explosion.

Unattended operation of this product

could result in personal injury or

property damage. To reduce the risk of

firs, do not allow the compressor to

operate unattended.

If spraying flammable materials, locate

compressor at least 20 feet away from

spray area. An additional length of hose

may be required.

Store flammable materials in a secure

location away from compressor.

Always remain in attendance with the

product when it is operating.

Always disconnect electrical power by

moving pressure switch lever to the off

position and drain tank daily or after

each use.

D28909 4* ENG

:f:_rJ:t;!m

WARNING: Risk of Bursting

Air Tank: The following conditions could lead to a weakening of the tank, and result

in a violent tank explosion and could cause property damage or serious injury.

Modifications or attempted repairs to

the tank.

Unauthorized modifications to the

unloader valve, safety valve, or any

other components which control tank

ATTACHMENTS & ACCESSORIES:

Exceeding the pressure rating of air

tools, spray guns, air operated

accessories, tires, and other inflatables

can cause them to explode or fly apart,

and could result in serious injury,

How To Prevent It

i_ _Pre_N!

Never drill into, weld, or make any

modifications to the tank or its

attachments,

For essential control of air pressure, you

must install a pressure regulator and

pressure gauge to the air outlet (if not

equipped) of your compressor. Follow the

equipment manufacturers

recommendation and never exceed the

maximum allowable pressure rating of

attachments. Never use compressor to

inflate small low pressure objects such

as children's toys, footballs,

basketballs, etc.

:f:_rJ:t;]m

WARNING: Risk from Flying Objects

What Could Happen How To Prevent It

5* ENG D28909

-"f:1"J:_;!l

WARNING: Risk of Electrical Shock

What Could Happen How To Prevent It

Your air compressor is powered by

electricity. Like any other electrically

powered device, If it is not used

properly it may cause electric shock.

Never operate the compressor outdoors

when it is raining or in wet conditions.

Never operate compressor with

)rotective covers removed or damaged.

Electrical Grounding: Failure to provide Make certain that the electrical circuit to

adequate grounding to this product which the compressor is connected

could result in serious injury or death provides proper electrical grounding,

from electrocution, correct voltage and adequate fuse

See grounding instructions. )rotection.

WARNING: Risk to Breathing

What Could Happen How To Prevent It

Sprayed materials such as paint, paint

solvents, paint remover, insecticides,

weed killers, may contain harmful

vapors and poisons.

Work in an area with good cross

ventilation. Read and follow the safety

instructions provided on the label or

safety data sheets for the materials you

are spraying. Use a NIOSH/MSHA

approved respirator designed for use with

your specific application

D28909 6*ENG

:f:1",J:!-'11

WARNING: Risk of Burns

How To Prevent It

:f:_rj:_;!m

WARNING: Risk from Moving Parts

What Could Happen How To Prevent It

Moving parts such as the pulley, flywheel,

and belt cart cause serious injury if they

come into contact with you or your

clothing.

Never operate the compressor with

guards or covers which are damaged or

removed.

:f:_rj:_;!m

WARNING: Risk of Failing

What Could Happen How To Prevent It

Aportable compressor can fall from aAlways operate compressor in a stable

table, workbench, or roof causing secure position to prevent accidental

damage to the compressor and could movement of the unit. Never operate

result in serious injury or death to the compressor on a roof or other elevated

operator, position. Use additional air hose to

reach high locations.

7÷ ENG D28909

WARNING: Risk of Serious Injury or Property Damage When

Transporting Compressor

(Fire, Inhalation, Damage to Vehicle Surfaces)

What Could Happen How To Prevent It

WARNING: Risk of Unsafe Operation _IL

What Could Happen How To Prevent It

Unsafe operation of your air compressor

could lead to serious injury or death to

you or others.

Review and understand all instructions

and warnings in this manual

Become familiar with the operation and

controls of the air compressor.

Keep operating area clear of aft persons,

pets, and obstacles.

Keep children away from the air

compressor at all times.

Do not operate the product when

fatigued or under the influence of

alcohol or drugs. Stay alert at all times.

Never defeat the safety features of this

product.

Equip area of operation with a fire

extinguisher.

DO not operate machine with missing,

broken, or unauthorized parts.

SAVE THESE INSTRUCTIONS

D28908 8*ENG

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per

minute; a unit of measure of air

delivery.

PSlG: Pounds per square inch

gauge; a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL, CUL, ETL, CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Underwriters

Laboratories Standards for Safety.

Cut-In Pressure: While the motor is

off, air tank pressure drops as you

continue to use your accessory.

When the tank pressure drops to a

certain low level the motor will restart

automatically. The low pressure at

which the motor automatically

restarts is called "cut-in" pressure.

Cut-Out Pressure: When an air

compressor is turned on and begins

to run, air pressure in the air tank

begins to build. It builds to a certain

high pressure before the motor

automatically shuts off, protecting

your air tank from pressure higher

than its capacity. The high pressure

at which the motor shuts off is called

"cut-out" pressure.

Branch Circuit: Circuit carrying

electricity from electrical panel to

outlet.

This unit is capable of powering the following Accessories. The accessories are

available through the current Power and Hand Tool Catalog or full-line Sears

MOreS.

Accessories

=In Line Filter

= Tire Air Chuck

•Quick Connector Sets

(various sizes)

*Air Pressure Regulators

*Oil Fog Lubricators

*Air Hose: 1/4", 3/8" OR 1/2" I.D. in

various lengths

Refer to the selection chart located

on the unit to select the tools this unit

is capable of powering.

ml_Tujnj_[e,_ q:4

Air compressors should be operated

on not more than a 50% duty cycle.

This means an air compressor that

pumps air more than 50% of one

hour is considered misuse, because

the air compressor is undersized for

the required air demand. Maximum

compressor pumping time per hour is

30 minutes.

9- ENG D28909

HOW TO SET UP YOUR

UNIT

Location of the Air Compressor

Locate the air compressor in a clean,

dry and well ventilated area. The air

compressor should be located at

least 12" away from the wall or other

obstructions that will interfere with

the flow of air. The air compressor

pump and shroud are designed to

allow for proper cooling. The

ventilation openings on the

compressor are necessary to

maintain proper operating

temperature. Do not place rags or

other containers on or near these

openings.

GROUNDING INSTRUCTIONS

RISK OF

ELECTRICAL

SHOCK. In the event of a short

circuit, grounding reduces the risk

of shock by providing an escape

wire for the electric current. This

air compressor must be properly

grounded.

The portable air compressor is

equipped with a cord having a

grounding wire with an appropriate

grounding plug (see following

illustrations). The plug must be used

with an outlet that has been installed

and grounded in accordance with all

local codes and ordinances.

1. The cord set and plug with this

unit contains a grounding pin.

This plug MUST be used with a

grounded outlet.

IMPORTANT: The outlet being used

must be installed and grounded in

accordance with all local codes and

ordinances.

2. Make sure the outlet being used

has the same configuration as

the grounded plug. DO NOT

USE AN ADAPTER. See

illustration.

I1_lu_j _Grounded

_ _Outlets

Grou_d_ing Pin

3. Inspect the plug and cord before

each use. Do not use if there are

signs of damage.

4. If these grounding instructions

are not completely understood,

or if in doubt as to whether the

compressor is properly

grounded, have the installation

checked by a qualified

electrician.

_IMPROPER

GROUNDING CAN

RESULT IN ELECTRICAL SHOCK.

Do not modify the plug provided. If

it does not fit the available outlet, a

correct outlet should be installed

by a qualified electrician.

Repairs to the cord set or plug

MUST be made by a qualified

electrician.

D28909 10-ENG

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