Craftsman 919.165611 User manual

Owner's Manual

JCRRFTSMRN1

Permanently Lubricated

Twin V

2-Stage

Stationary

AIR COMPRESSOR

Model No.

919.165611

• Safety Guidelines

• Assembly

• Operation

• Maintenance

• Troubleshooting

• Repair Parts

CAUTION: Read the Safety Guidelines

and All Instructions Carefully Before

Operating.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.eears.com/craftsman

D29312 Rev. 1 6/12/03

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WARRANTY ............................................. 2

SPECIFICATION CHART .................................... 3

SAFETY GUIDELINES-DEFINITIONS .......................... 3

IMPORTANT SAFETY INSTRUCTIONS ....................... 3-8

GLOSSARY .............................................. 9

ACCESSORIES .......................................... 9

DUTY CYCLE ............................................ 9

ASSEMBLY ............................................. 1O

INSTALLATION ........................................ fO-12

OPERATION .......................................... f3-15

MAINTENANCE ....................................... f6-17

SERVICE AND ADJUSTMENTS ............................. 18

STORAGE .............................................. 19

TROUBLESHOOTING GUIDE ............................ 20-22

REPAIR PARTS ....................................... 23-27

HOW TO ORDER REPAIR PARTS ............................ 28

FULL ONE YEAR WARRANTY ON AIR COMPRESSORS

If this air compressor fails due to a defect in material or workmanship within

one year from the date of purchase, RETURN IT TO THE NEAREST SEARS

SERVICE CENTER THROUGHOUT CANADA AND SEARS WILL REPAIR IT,

FREE OF CHARGE.

If this air compressor is used for commercial or rental purposes, the warranty

will apply for ninety days (90) from the date of purchase.

This Craftsman Air Compressor warranty gives you specific legal rights and

you may have other rights which vary from province to province.

Sears Canada, Inc., Toronto, Ont. M5B 2B8

D29312 2* ENG

-1".1=[etI_1[_:_1 II[o]_I[e_"_':It.tl

Model No. 919-165611

Max. Developed HP 7

Bore 2.375

Stroke-High Pressure .54"

Low Pressure 1.45"

Voltage-Single Phase 240/60/1

Minimum Branch Circuit Requirement 15 amps

Fuse Type Time Delay

Air Tank Capacity - Gallons 60

Approximate Cut-in Pressure 145

Approximate Cut-out Pressure 175

SCFM@ 40 psig 9.6

SCFM@ 90 psig 9.0

This manual contains information that is important for you to know and understand. This information

relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you

recognize this inforrnation_ we use the symbols below. Please read the manual and pay attention to

these sections.

_'_ Indicates an

imminently hazardous

situation which, if not avoided, will

result in death or serious injury.

_lndicates a potentially

hazardous situation

which, if not avoided, could result in

death or serious injury.

_lndicates a potentially

hazardous situation

which, if not avoided, _ result in

minor or moderate injury.

_"_l_Used without the

safety alert symbol

indicates a potentially hazardous

situation which, if not avoided, may

result in orooertv damaae.

IhSl_o]-'tnf.,1+hd[-"_.,_l_S"d_[IP,[.._l_O]nll[_o_]P,[..+

SAVE THESE INSTRUCTIONS

IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN

SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL

WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT.

Some dust created by power sanding, sawing, grinding, drilling, and other

construction activities contains chemicals known (to the State of California) to

cause cancer, birth defects or other reproductive harm. Some example of these chemicals are:

•lead from lead-based paints

•crystalline silica from bricks and cement and other masonry products

• arsenic and chromium from chemically*treated lumber

Your risk from these exposures varies, depending on how often you do this type of work. To reduce

your exposure to these chemicals: work in a well ventilated area, and work with approved safety

equipment, always wear MSHA/NIOSH approved, properly fitting face mask or respirator when using

such tools.

When using air tools, basic safety precautions should always be followed to reduce the risk of of

personat injury.

3* ENG D29312

Save these instructions

Improper operation or maintenance of this product could result in serious injury and

property damage. Read and understand all warnings and operation instructions before

using this equipment.

,I;1"1.'III n

WARNING: Risk of explosion or fire

What Could Happen

If electrical sparks from compressor

come into contact with flammable

vapors, they may ignite, causing fire or

explosion.

Unattended operation of this product

could result in personal injury or

property damage. To reduce the risk of

fire, do not allow the compressor to

operate unattended.

How To Prevent It

If spraying flammable materials, locate

compressor at least 20 feet away from

spray area. An additional length of hose

may be required.

Store flammable materials in a secure

location away from compressor.

Always remain in attendance with the

)roduct when it is operating+

Always disconnect electrical power by

moving pressure switch lever to the off

}osition and drain tank daily or after

each use=

D29312 4* ENG

;f:_J:1;ll

WARNING: Risk of Bursting

Air Tank: The following conditions could lead to a weakening of the tank, end result

in e violent tank explosion and could cause property damage or serious injury.

What Could Haopen How To Prevent It

Modifications or attempted repairs to

the tank.

Unauthorized modifications to the

unloader valve, safety valve, or any

other components which control tank

ATTACHMENTS & ACCESSORIES:

Exceeding the pressure rating of air

tools, spray guns, air operated

accessories, tires, and other inflatables

can cause them to explode or fly apart,

and could result in serious injury.

Never drill into, weld, or make any

modifications to the tank or its

attachments.

For essential control of air pressure, you

must install e pressure regulator and

pressure gauge to the air outlet (if not

equipped) of your compressor. Follow the

equipment manufacturers

recommendation and never exceed the

maximum allowable pressure rating of

attachments. Never use compressor to

inflate small low pressure objects such

as children's toys, footballs,

basketballs, etc.

;f.'I"#.'t ;tl

WARNING: Risk from Flying Objects

What Could Happen How To Prevent It

5*ENG D29312

:r:1"4_;ll

WARNING: Risk of Electrical Shock

What Could Happen How To Prevent It

Never operate the compressor outdoors

when it is raining or in wet conditions.

Never operate compressor with

Your air compressor is powered by

electricity. Like any other electrically

powered device, If it is not used

properly it may cause electric shock.

Electrical Grounding: Failure to provide

adequate grounding to this product

could result in serious injury or death

from electrocution.

See grounding instructions.

Make certain that the electrical circuit to

which the compressor is connected

provides proper electrical grounding,

correct voltage and adequate fuse

WARNING: Risk to Breathing

What Could Happen

Sprayed materials such as paint, paint

solvents, paint remover, insecticides,

weed killers, may contain harmful

vapors and poisons.

How To Prevent It

Work in an area with good cross

ventilation. Read and follow the safety

instructions provided on the label or

safety data sheets for the materials you

are spraying, Use a NtOSH/MSHA

approved respirator designed for use with

your specific application.

D29312 6* ENG

,l:_'l'J "-II

F77

WARNING: Risk of Burns

How To Prevent It

WARNING: Risk from Moving Parts _)

What Could Happen How To Prevent It

Moving parts such as the pulley, flywheel,

and belt can cause serious injury if they

come into contact with you or your

clothing.

Never operate the compressor with

guards or covers which are damaged or

removed.

;f.,V#.,1"1=

WARNING: Risk of Failing

What Could Happen

Aportable compressor can fall from a

table, workbench, or roof causing

damage to the compressor and could

result in serious injury or death to the

operator.

How To Prevent It

Always operate compressor in a stable

secure position to prevent accidental

movement of the unit. Never operate

compressor on e roof or other elevated

position. Use additional air hose to

reach high locations.

7÷ENG D29312

WARNING: Risk of Serious Injury or Property Damage When

Transporting Compressor

(Fire, Inhalation, Damage to VehicleSurfaces)

What Could Happen How To Prevent It

WARNING: Risk of Unsafe Operation ,_

What Could Happen How To Prevent It

Unsafe operation of your air compressor

could lead to serious injury or death to

you or others,

Review end understand all instructions

and warnings in this manual.

Become familiar with the operation and

controls of the air compressor.

Keep operating area clear of all persons,

pets, and obstacles.

Keep children away from the air

compressor at all times.

Do not operate the product when

fatigued or under the influence of

alcohol or drugs. Stay alert at all times.

Never defeat the safety features of this

product.

Equip area of operation with a fire

extinguisher.

DO not operate machine with missing,

broken, or unauthorized parts.

SAVE THESE INSTRUCTIONS

D29312 8* ENG

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per

minute; a unit of measure of air

delivery.

PSIG: Pounds per square inch

gauge; a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL, CUL, ETL, CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Underwriters

Laboratories Standards for Safety.

Cut-In Pressure: While the motor is

off, air tank pressure drops as you

continue to use your accessory.

When the tank pressure drops to a

certain low level the motor will restart

automatically. The low pressure at

which the motor automatically

restarts is called "cut-in" pressure.

Cut-Out Pressure: When an air

compressor is turned on and begins

to run, air pressure in the air tank

begins to build. It builds to a certain

high pressure before the motor

automatically shuts off - protecting

your air tank from pressure higher

than its capacity. The high pressure

at which the motor shuts off is called

"cut-out" pressure.

Branch Circuit: Circuit carrying

electricity from electrical panel to

outlet.

The accessories and tools are

available through the current Power

and Hand Tool Catalog or full-line

Sears stores.

Accessories

• In Line Filter

• Tire Air Chuck

• Quick Connector Sets

(various sizes)

•Air Pressure Regulators

•Oil Fog Lubricators

•Air Hose:

1/4", 3/8" QR 1/2" I.D.

in various lengths

Refer to the selection chart located

on the unit to select the tools this unit

is capable of powering.

ml_Tujj_[e,_ q=1

Air compressors should be operated

on not more than a 50% duty cycle.

This means an air compressor that

pumps air more than 50% of one

hour is considered misuse, because

the air compressor is undersized for

the required air demand. Maximum

compressor pumping time per hour is

30 minutes.

9*ENG D29312

Contents of Carton

1 - Air Compressor

1 - Parts bag containing:

1 - Operator's Manual

1 - Parts Manual

4 - 5/8" Washers

Tools Required for Assembly

1 - 9/16" socket or open end wrench

Electric drill

Unpacking

1. Remove all packaging.

It may be

necessary to brace

or support one side of the outfit

when removing the pallet because

the air compressor will have a

tendency to tip.

2. Remove and discard the (4)

screws and washers holding the

compressor to the pallet.

3. With the help of another person

carefully remove air compressor

from pallet and place on a level

surface.

HOW TO SET UP YOUR

UNIT

Location of the Air Compressor

*Locate the air compressor in a

clean, dry, and well ventilated

area.

• Located the air compressor at

least 12" away from the wall or

other obstructions that will

interfere with the flow of air.

•Locate the air compressor as

close to the main power supply

as possible to avoid using long

lengths of electrical wiring.

NOTE: Long lengths of electrical

wiring could cause power loss to

the motor.

• The air filter must be kept clear

of obstructions which could

reduce air flow to the air

compressor.

Anchoring of the Air

Compressor

_Excessive Vibration

can weaken the air

tank and cause an explosion. The

compressor must be properly

mounted.

The air compressor MUST be bolted

to a solid, level surface.

Hardware needed:

4- Concrete anchors

4 - 3/8" Lag screw to fit

concrete anchors (not

supplied)

4 - 5/8" Washer (found in parts

bag) shims (if needed)

1. Place the air compressor on on a

solid, level surface.

2. Mark the surface using the holes

in the air compressor feet as a

template.

3. Drill holes in the surface for the

concrete anchors. Install

concrete anchors.

3/8" Lag

Screw

(not supplied)

5/8" Washer

(supplied)

Surface Line

Shim Under

Washer Concrete Anchor

(not supplied) (not supplied)

4. Line-up holes in surface with

holes in air compressor feet.

D29312 10- ENG

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