CPS COLOR COROB D50 User manual

COROB™ D50

Version 1.0 - R0 (October 2006)

Document Code: DU006C0100X5702

Manual Dispenser USER'S MANUAL ENGLISH

Machine à teinter

manuelle MANUEL D’UTILISATION FRENCH FRANÇAIS

Ручной дозатор РУКОВОДСТВО ПО

ЭКСПЛУАТАЦИИ RUSSIAN РУССКИЙ

Dispensatore

Manuale MANUALE D’USO ITALIAN ITALIANO

Dispensador Manual MANUAL DO USUÁRIO PORTUGUESE PORTUGUÊS

Dosificador Manual MANUAL DEL USUARIO

Versión resumida SPANISH ESPAÑOL

Manuelle

Abtönmaschine

BEDIENERHANDBUCH

Gekürzte Ausgabe GERMAN DEUTSCH

Χειροκίνητος

Διανεμητής

ΕΓΧΕΙΡΙΔΙΟ ΧΡΗΣΤΗ

Περιληπτική έκδοση GREEK ΕΛΛΗΝΙΚH

Ръчен дозатор РЪКОВОДСТВО ЗА

ЕКСПЛОАТАЦИЯ

Съкратена версия

BULGARIAN БЪЛГАРСКИ

Manuální dávkovačUŽIVATELSKÁ PŘÍRUČKA

Stručná verze CZECH ČESKY

Dozatorul Manual MANUALUL

UTILIZATORULUI

Versiunea prescurtată

ROMANIAN ROMÂNĂ

Ruèni dispenzer UPUTSTVO ZA UPOTREBU

Skraæena verzija SERBIAN SRPSKI

ENGLISH Version 1.0 - R0 (October 2006)

COROB™ D50

Manual Dispenser

User's Manual

3.17 Quart (3.0 Liter) Glass Filled Nylon or Stainless Steel Canisters

3 Oz (100 ml) Maximum dispense Pumps

Equipped as standard is a Smart Gauge for fractional incremental dispensing

Ergonomically designed valve handles - Unique single hand operation for easy use

Available in both Countertop and Floorstand models

COROB™ D50

User’s Manual

Manual Dispenser

COROB™ D50

Version 1.0 - R0 (October 2006)

No part of this manual may be reproduced in any form, or by any means, electronic or mechanical, including

photocopying and recording, without prior written permission of CPS Color Equipment S.p.A.

Information in this manual is subject to change without notice and does not represent a commitment on the

part of CPS Color Equipment S.p.A.

Unless otherwise indicated, all references to companies, names, data and addresses used in the screens

and/or examples are purely coincidental and serve only to clarify the use of the COROB™ product.

CPS Color Equipment S.p.A. shall not be liable for technical or editorial errors or omissions made herein; nor

for incidental or consequential damages resulting from the performance or use of this material.

If you require additional copies of this manual or further technical information about it, please write to:

CPS Color Equipment S.p.A.

Via Agricoltura 103 •41038 San Felice s/P •Modena •Italy

Phone: + 39-0535-6633 •Fax: + 39-0535-663400

CONTENTS

1INTRODUCTION .......................................................................................................4

1.1 CARE FOR YOUR MACHINE! .................................................................................5

2UNPACKING .............................................................................................................6

3ASSEMBLY INSTRUCTIONS ......................................................................................7

3.1 Step 1 - Preparation for assembly.........................................................................7

3.2 Step 2 - Agitation assembly.................................................................................7

3.3 Step 3 - Mounting canisters.................................................................................8

3.4 Step 4 - Mounting the can shelf............................................................................9

4PRIMING THE MACHINE.........................................................................................11

5TINTING INSTRUCTIONS .......................................................................................12

5.1 Dispensing from the cylinder.............................................................................. 12

5.2 Automatic drip control piston ............................................................................. 12

5.3 Tinting instructions........................................................................................... 12

5.4 Smart Gauge................................................................................................... 14

6MAINTENANCE.......................................................................................................15

6.1 Daily Maintenance............................................................................................ 15

6.2 Periodic Maintenance........................................................................................ 15

6.2.1 Lubricating the piston............................................................................... 16

7TROUBLESHOOTING...............................................................................................17

8PROBLEM SOLVING................................................................................................19

8.1 Dripping colorant ............................................................................................. 19

9SERVICE & REPAIRS ..............................................................................................20

9.1 Dripping colorant ............................................................................................. 20

10 GAUGE CALIBRATION ............................................................................................21

11 AGITATION ............................................................................................................23

11.1 Manual agitation .............................................................................................. 23

11.2 Automatic agitation .......................................................................................... 23

12 REPLACING CANISTER ASSEMBLY..........................................................................25

13 REPLACING PUMP ASSEMBLY.................................................................................26

14 THE DISPENSING GAUGES .....................................................................................27

14.1 What are gauges? ............................................................................................ 27

14.2 Standard dispensing gauges .............................................................................. 27

COROB™ D50

1INTRODUCTION

This COROB™ D50 Manual Dispenser is a precision measuring device and should be treated as

such.

When operated and maintained in conjunction with the instructions contained within this manual,

the equipment will provide a long and trouble free life.

To ensure your complete satisfaction, please familiarise yourself with all maintenance and

operating instructions.

Please keep this manual available for reference and training of new store personnel.

This unit features:

•Memory gauges - Only need to set the gauge once for repeat multiple can dispensing

•Non magnetic stainless steel pump cylinders - Durable, corrosive resistant

•Long wear Teflon Seal - Durable, solvent resistant

•Automatic Drip Control Piston - Assures clean dispensing nozzles

•Retractable Sealing Arm - Stops drips, keeps work area clean

•Automatic electric timer controlled agitation - Saves time, easier canister refilling

•Stepped “Assured” agitation paddle - Consistent thorough mixing of colorant

•Removable Nozzles - Various sizes of “easy clean” nozzles available

•Glass filled Nylon canister shell - Easy clean-up

Turntable with

Machine Canisters

Floorstand with

can shelf

Carousel Index Lever

Agitation Mode

Selector Switch

1.1 CARE FOR YOUR MACHINE!

DO keep the machine clean and practice good housekeeping to promote accuracy in colour dispensing.

DON’T use the pump as a handle while rotating the turntable. Grab the edge of the turntable to rotate it.

DO keep the D50 User’s Manual to assist in regular maintenance and training of new personnel.

DON’T use metal or hard objects to clear blocked nozzles. Nozzles are easily removed for cleaning. Damage

to valve barrel will result from using hard objects to clean nozzles.

DO keep nozzles clean to prevent drying colorant from blocking and making dispensing difficult.

DON’T let the gauge drop down freely, as this can affect calibration.

DO lower gauges manually back into end cap, to protect them from damage.

COROB™ D50

2UNPACKING

The dispenser has been carefully inspected and the pumps calibrated to measure colorant with a

high degree of accuracy.

It should be carefully examined upon arrival to determine that the unit shows no signs of freight

damage. If any parts are found to be broken or damaged, immediately contact the carrier and

arrange for an inspection of the concealed damage.

Claims for damage must be made by you, the consignee, and not the shipper. The carrier

accepts full responsibility for the safe delivery of merchandise upon pick-up from the shipper.

Please read all instructions before using the dispenser.

FLOOR STAND MODELS

Floor stand units shipped: COUNTER TOP MODEL

Counter top units shipped:

12 x Assembled Canister and Pump Assembly Or 12 x Assembled Canister and Pump Assembly Or

16 x Assembled Canister and Pump Assembly Or 16 x Assembled Canister and Pump Assembly Or

20 x Assembled Canister and Pump Assembly Or 20 x Assembled Canister and Pump Assembly Or

24 x Assembled Canister and Pump Assembly 24 x Assembled Canister and Pump Assembly

1 x Floor stand 1 x Counter top

1 x Adjustable tray and hardware 1 x Agitator plate

1 x Agitator plate 1 x Turn Table

1 x Turn Table 1 x Cover Plate

1 x Cover Plate 1 x Crank Shaft

1 x Crank Shaft

1 x Bag of canister mounting screws

Check the contents as you unpack. If any parts are missing, contact your supplier as soon

as possible. Do not commence set-up until all required parts are available.

3ASSEMBLY INSTRUCTIONS

Prior to assembling your unit, prepare adequate working area to easily work with and

operate your machine.

For “Countertop” model, base may be placed in desired location and begin assembly

procedures at step 5.

For “Floor stand” model, begin assembly procedures at step 1.

Improper installation of the grounding plug can result in a risk of electrical shock.

If repair or replacement of the cord is necessary, ensure that the wire with insulation

having an outer surface that is green with or without yellow stripes is grounded properly.

Check with a qualified electrician or serviceman if the grounding instructions are not

completely understood, or if in doubt as to whether the product is properly grounded.

DO NOT PLUG UNIT IN UNTIL ASSEMBLY IS COMPLETE.

3.1 Step 1 - Preparation for assembly

1) Remove the packaging from the unit taking care not to cause any damage to unit.

2) Locate unit in area where it is to operate from. Machines are available in both 110V and

220V; ensure line voltage is suitable for your machine. Machine voltage rating can be found

on the data label on the machine.

3.2 Step 2 - Agitation assembly

1) Remove Nut Turntable (12) by rotating anticlockwise from the centre Top Plate of the

assembly.

Do not remove shoulder nylon bushing or support washer.

2) Remove Turntable (31) from its packaging and place on unit locating centre with Brass Swivel

Nut (Figure 3-1), (Shoulder Nylon Bushing and Support Washer should be already in place on

the Brass Swivel Nut).

3) Once the Turntable is in place, fasten Turntable Nut (12) on Brass Swivel Nut (Figure 3-1).

4) Insert Crankshaft and Nylon Washer (34) into centre of Brass Swivel Nut (9) (Figure 3-1).

5) Place Agitator Plate (32) on top of Turntable locating the centre with the Crankshaft (Figure

3-1).

6) Plug into mains supply and turn the Agitation selector switch to manual (position 1) (chapter

11). The agitation plate should oscillate.

7) Turn off the Agitation selector switch (position 0) (chapter 11).

COROB™ D50

ITEM DESCRIPTION QTY.

31 TURNTABLE 1

32 AGITATOR PLATE 1

12 TURNTABLE NUT 1

34 CRANKSHAFT + NYLON WASHER 1

9 BRASS SWIVEL NUT 1

Figure 3-1

3.3 Step 3 - Mounting canisters

1) Remove Cover Panel (37) from packaging, taking care not to cause damage.

2) Place Cover panel on top of unit locating legs of Cover Plate between legs of Agitator Plate.

This must be done before any canisters are mounted!

3) Remove Canister Assembly (35) from packaging.

4) Working at the front of the unit (Figure 3-2), with the Carousel Index Lever locking the

Carousel, locate the Agitation Rod of the Canister (35) into the plastic bushing of the Agitator

Plate, next locate the two screws (36) found in the base of the Canister Assembly in the slots

in the Turntable and turn slowly in an anticlockwise direction.

5) Fasten the two screws (36) x 2 using a 10 mm nut driver or 10 mm spanner or cross-head

screwdriver, depending on screws supplied.

6) Insert a third screw (36) x 1 (Figure 3-3) into the front of the Canister to hold it in place

securely and fasten in as above.

7) Turn the Agitation selector switch to manual (position 1) (chapter 11) to confirm Canister is

agitating as expected, with the paddle inside the canister turning freely.

8) On approval, turn off the Agitation selector switch (position 0) (chapter 11) and unlock the

Carousel Index Lever and rotate clockwise to the next position.

9) Repeat steps 3 to 8 until all the Canisters are assembled on the Carousel.

Table of contents

Other CPS COLOR Dispenser manuals

CPS COLOR

CPS COLOR COROB FIRST1 User manual

CPS COLOR

CPS COLOR Corob D410 User manual

Popular Dispenser manuals by other brands

Silver King

Silver King Majestic SK12MAJ Technical manual and replacement parts list

Franke

Franke F3Dn Twin Service manual

STIEBEL ELTRON

STIEBEL ELTRON UltraHot Plus Operation and installation instructions

DAN DRYER

DAN DRYER 282 installation guide

Essity

Essity Tork 473208 manual

CBS

CBS SD300BU-88 COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST

Sealey

Sealey MK77 manual

Fluid Management

Fluid Management Accutinter 1600 End user guide

Franke

Franke DVS SD99-010 Installation and operating instructions

Graco

Graco Dispensit 1053-10C operation & maintenance

ITALTINTO

ITALTINTO i50 user manual

Coca-Cola

Coca-Cola FREESTYLE 9000 user guide

Graco

Graco ProMix 2KE Operation

TECHCON SYSTEMS

TECHCON SYSTEMS TS1251 user manual

Wayne

Wayne GLOBAL VISTA CNG instruction manual

clarsen

clarsen H133 Instructions for use

PicoBrew

PicoBrew Zymatic user manual

BOWMAN

BOWMAN BP-007 manual