Comet XRC-4501-OW User manual
COMET AG
Herrengasse 10, CH
-
3175 Flamatt
Tel. +41 31 744 9000, www.comet-xray.com
X C-4501-OW, Doc.-No. 50005553 Page 1 of 16
Industrial X-Ray
Cooler Manual XRC-4501-OW
4500 Watt oil to water cooler
COMET AG
Herrengasse 10, CH
-
3175 Flamatt
Tel. +41 31 744 9000, www.comet-xray.com
X C-4501-OW, Doc.-No. 50005553 Page 2 of 16
Document history
Version Date Author Amendment(s) Status
12/15/2008 St. Haferl released
1.0 07/22/2010 M. Schmid Layout / Structure
07/22/2010 St. Haferl released
2.0 05/19/2011 M. Schmid Oil descriptio
3.0 10/30/2012 R. Moser Layout / Structure
4.0 07/01/2013 R. Moser Update Chapter 3
5.0 07/09/2015 M. Schmid Cha ge Shell Diala
6.0 01/12/2015 M. Schmid New electrical drawi g
COMET AG
Herrengasse 10, CH
-
3175 Flamatt
Tel. +41 31 744 9000, www.comet-xray.com
X C-4501-OW, Doc.-No. 50005553 Page 3 of 16
Contents
1 Before you start 4
2 Product Descriptio 5
3 Tech ical data 6
3.1 Physical dime sio s 6
3.2 Performa ce data 6
3.3 E viro me tal specificatio s 6
3.4 Setti gs 6
3.5 Performa ce data a d overview 7
4 I stallatio 8
4.1 OMF Filter 9
4.2 Cha gi g the switchi g poi t of the flow switch 1 a d 2 10
5 Mai te a ce 11
6 Putti g out of operatio 11
7 Outli e Drawi g 12
8 Circuit Diagrams 13
8.1 Electrical Diagram 13
8.2 Flow diagram 14
9 Illustratio Cooler 15
10 Declaratio of co formity 16
Industrial X-Ray
COMET AG
Herrengasse 10, CH
-
3175 Flamatt
Tel. +41 31 744 9000, www.comet-xray.com
X C-4501-OW, Doc.-No. 50005553 Page 4 of 16
1 Before you start
Read manual before setting into operation!
Coolant: Oil Shell Diala S4 ZX-I
Power supply 230 V 50/60 Hz!
Run cooling unit always with correct coolant level otherwise cooling capaci-
ty is reduced!
Clean filter regularly according to maintenance instructions otherwise
damage of pump may occur!
Never operate cooling unit when ball cock is closed otherwise damage of
pump may occur!
Only use cooling hoses with sufficient pressure resistance and with re-
sistance to used coolant!
Never operate damaged or leaking equipment!
Before starting any service work disconnect the cooling unit from the
mains.
COMET AG
Herrengasse 10, CH
-
3175 Flamatt
Tel. +41 31 744 9000, www.comet-xray.com
X C-4501-OW, Doc.-No. 50005553 Page 5 of 16
2 Product Description
The cooli g u it XRC-4501-OW is i te ded for the cooli g of a oil circuit. Oil circu-
lates betwee the cooli g u it a d the heat source. The oil is re-cooled by a water-
cooled heat excha ger. Cooli g hoses are co ected to the cooli g u it via screw
co ectio s (M 26 x 1.5). Coola t i let a d oil outlet are marked with symbols:
Inlet Oil:
O
↓
Outlet Oil:
O
↑
The oil flow is mo itored by a adjustable flow switch, the oil temperature by a
adjustable thermal switch. The sig als of the flow switch a d the thermal switch are
available at a pote tial free safety circuit. The oil pressure is limited by a adjustable
bypass valve.
The capacity of the cooli g u it depe ds o the temperature differe ce betwee the
Cooli g water temperature a d the oil outlet temperature.
You ca take it from diagram o page 7
COMET AG
Herrengasse 10, CH
-
3175 Flamatt
Tel. +41 31 744 9000, www.comet-xray.com
X C-4501-OW, Doc.-No. 50005553 Page 6 of 16
3 Technical data
3.1 Physical dimensions
Le gth: 621 mm
Width: 350 mm
Height: 551 mm
Weight: 65 kg with cooli g age t
Coola t capacity: 23 l
3.2 Performance data
Cooli g capacity: 4500 W (∆T ≤ 20 °K)
Oil flow: > 25 l/mi at 3,5 bar
Mai s Voltage: 230V ± 10%, 50/60Hz
I put power: 0,55 kW
Noise level: 60 dB(A) at 1 m dista ce
Safety class: IP 33
3.3 Environmental specifications
Operatio al temperature: 0°C... +40°C
Storage temperature: -25°C...+70°C (without water)
Air humidity: 20%...90% o co de si g
3.4 Settings
Maximum forward pressure: 9.5 bar
Flow switch ope : < 14.0 l/mi
Flow switch close: > 15.5 l/mi
Thermal switch ope : > 50°C
Thermal switch close: < 47°C
COMET AG
Herrengasse 10, CH
-
3175 Flamatt
Tel. +41 31 744 9000, www.comet-xray.com
X C
-
4501
-
OW, Doc.
-
No. 50005553
Page
7
of
16
Electrical Connector
Oil Inlet
Oil Outlet
Coolant Inlet
Coolant Outlet
3.5 Performance data and overview
COMET AG
Herrengasse 10, CH
-
3175 Flamatt
Tel. +41 31 744 9000, www.comet-xray.com
X C
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-
OW, Doc.
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No. 50005553
Page
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4 Installation
• Remove cover
• Remove cap of oil reservoir and fill
with oil up to the visible mark
Connect oil hoses to cooler.
• Connect water supply to cooler.
• Establish electrical connections
according wiring diagram, use
suitable leads.
• Start water supply to cooler.
• Start power supply for cooler
• Run oil cooler for approximately 0
minutes to remove air from the oil
circuit.
• Check oil level and refill if necessary
• Stop cooling unit
• Close cap of oil reservoir.
• Mount cover.
• Cooling unit is ready for use
COMET AG
Herrengasse 10, CH
-
3175 Flamatt
Tel. +41 31 744 9000, www.comet-xray.com
X C
-
4501
-
OW, Doc.
-
No. 50005553
Page
9
of
16
4.1 OMF Filter
We highly recommend using the OMF oil molecular filter unit with the XRC-4501-OW
cooler
We supply our bipolar XRS-Modules with OMF filter as a standard
For detailed information please refer to the corresponding manual of the OMF filter
COMET AG
Herrengasse 10, CH
-
3175 Flamatt
Tel. +41 31 744 9000, www.comet-xray.com
X C
-
4501
-
OW, Doc.
-
No. 50005553
Page
10
of
16
4.2 Changing the switching point of the flow switch 1 and 2
The flow switch and the temperature controller are factory adjusted and locked
according to specification. In order to change the switching point, proceed as
follows:
Changing from 22 l/min to 4 l/min
■ unlock finger screw at r/a plug
■ take plug off the 22 l - switch
■ put plug on 4 l/min - switch
■ lock finger screw again
to change from 4 l/min to 22 l/min reverse above instructions.
Venting System
■ Open bypass valve
■ Let system run for a few minutes
■ Close bypass valve
■ Check oil level and refill if necessary
This manual suits for next models
1
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