Cobra 602-3000 User manual

23801 E. La Palma Ave., Yorba Linda, Ca 92887 Ph. 714.692.8180, Fax. 714.692.5016

www.cobrausa.com

04/17 ®

*Cobra®recommends you always wear a helmet while riding. Please never operate your motorcycle while under

the influence of alcohol and/or drugs. Enjoy the new look of your motorcycle and please ride safely.

Items Supplied >

1 - RACK

4 - 1/4-20 BUTTON HEAD SCREWS

4 - 1/4” FLAT WASHERS

8 - RUBBER WASHERS

Application(s) >

HARLEY:

TRIKE FREEWHEELER 15-19

Instruction Manual >

Read all instructions carefully and completely before installing your new Rack!

1. Open the trunk lid and remove any loose items from the trunk. Make sure to brace the trunk lid in the open

position so that it will not move when installing the rack.

2. Find the 4 mounting bosses on the underside of the trunk lid. These are the drill locations for the rack. See

FIGURE 1.

3. There should be a small indentation marking the very center of the bosses. Using a 1/16” diameter drill, very

carefully drill 4 pilot holes from the underside of the trunk lid through the center of these indentations in the

mounting bosses. Make sure to drill perpendicular to the underside of the trunk lid surface.

4. Apply masking tape over the holes on the top surface of the trunk lid to protect it from chipping. See FIGURE 2.

5. Using a 1/8” diameter drill bit, very carefully drill from the top of the trunk lid thru the pilot holes. Make sure to drill

perpendicular to the trunk lid surface.

6. Next, using a 9/32” diameter drill bit, very carefully drill from the top of the trunk lid thru the pilot holes. Make sure

to drill perpendicular to the trunk lid surface.

602-3000

Page 1 of 2

DOCUMENT NO. 0017 REV. A

FIGURE 1

TRUNK RACK

MTG BOSS

TRUNK RACK

MTG BOSS

23801 E. La Palma Ave., Yorba Linda, Ca 92887 Ph. 714.692.8180, Fax. 714.692.5016

www.cobrausa.com

04/17 ®

Instruction Manual >

602-3000

Page 2 of 2

8. Carefully remove the masking tape from the trunk lid being sure the paint does not chip around the holes. Make

sure to clean off any residue from the tape.

9. Locate the supplied rubber washers, flat washers, and 1/4-20 screws. Place 1 flat washer and then 1 rubber

washer over each 1/4-20 button head screw. See FIGURE 3.

10. From the underside of the trunk lid insert each screw with flat washer and rubber washer through each of the

holes and then place 1 rubber washer over the threads of the bolt from the top to hold it in place. See FIGURE 3.

11. Very carefully align the mounting legs of the rack with each screw and slowly tighten the screw. Make sure not to

cross thread any screws. Snug each screw a little at a time, making sure the rack sits squarely onto the trunk lid

surface and is straight. DO NOT TIGHTEN at this time. NOTE: If the screw will not thread into the mounting boss

easily, the hole in the trunk lid may need to be enlarged with a small round file or a larger drill bit.

12. When all the screws are snug and the rack is straight on the trunk lid, tighten the screws until the rubber washers

are compressed and the rack is secure. DO NOT OVERTIGHTEN the screws or the top trunk lid surface may get

dented or scratched from the rack mounting legs.

13. Check the mounting screws after the first ride and after the first 500 miles to make sure the screws are still tight.

DOCUMENT NO. 0018 REV. A

1/4-20

SCREW

FIGURE 3

RUBBER

WASHER

RUBBER

WASHER

FLAT

WASHER

FLAT

WASHER

1/4-20

SCREW

TRUNK LID

DO NOT EXCEED THE MAXIMUM WEIGHT OF THE RACK

MAX WEIGHT CAPACITY OF RACK = 10 POUNDS.

MASKING

TAPE

MASKING

TAPE

FIGURE 2

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