Clarke CWBP300 Instruction Manual

OPERATION & MAINTENANCE

INSTRUCTIONS

GC0618 ISS 1

ORIGINAL INSTRUCTIONS

SUBMERSIBLE WATER BUTT PUMP

MODEL NO: CWBP300

PART NO: 7230400

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE Water-Butt Pump.

This pump is designed for pumping clean water only, including chlorinated

water from swimming pools but is not to be used for drinking water or for the

delivery of foodstuffs.

It is NOT designed for pumping slurry, sludge, mud or heavily polluted water, or

any water containing chemicals or other acidic contaminants including salt

water.

SPECIFICATIONS

ENVIRONMENTAL RECYCLING POLICY

Through purchase of this product, the customer is taking on the

obligation to deal with the WEEE in accordance with the WEEE

regulations in relation to the treatment, recycling & recovery and

environmentally sound disposal of the WEEE.

In effect, this means that this product must not be disposed of with general

household waste. It must be disposed of according to the laws governing

Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal

facility.

Voltage 230V~50Hz

Rated Power 400 W

Maximum Head Height 11 m

Maximum Depth 7 m

Maximum Flow 37 l/min with hose connected

Maximum Water Temperature 35oC

Maximum Particle Size 0.5 mm

Weight 4.5 kg

Cable Length 10 m

Dimensions (D x W x H) 180 x 155 x 665 (min)- 853 (max) mm

Outlet Thread Diameter 3/4 “ BSP

Outlet coupling type 3/4 “ BSP ball valve

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SAFETY INSTRUCTIONS

GENERAL

1. Read all instructions before use

and save these instructions for

future use.

2. An approved residual current

device (RCD) which has a

tripping current of 30mA MUST be

used for all operations.

3. Always make sure that your

hands are dry when connecting

or disconnecting from the mains

supply.

4. Never pull the mains lead to

disconnect the pump from the

mains socket.

5. The mains plug must be kept

away from the water at all times.

6. Do not allow children or

unauthorised people to touch the

pump, cables or connections.

7. Disconnect the pump from the

mains supply when not in use.

8. If necessary have the pump

repaired by a qualified person.

9. Keep the mains lead away from

heat, oil and sharp edges.

10. If you have to use an extension

lead with this product, it must be

designed for outdoor use and

incorporate a cable suitable for

use with Class I appliances.

11. Disconnect the pump from the

electrical supply during cleaning

or maintenance.

PUMP SPECIFIC

1. Do not pump explosive /

flammable liquids or chemicals.

2. Never allow the pump to run dry

or operate out of the water.

3. Submersible pumps should always

be submerged and stored

vertically.

4. Always check the plug and cable

for damage before use.

5. Do not use the pump if

damaged. Refer to qualified

service personnel for repair.

6. Never carry or lower the pump by

the power cable or float switch

always use the handle.

7. Never insert your fingers into the

pump whilst it is connected to the

mains.

8. Never use the submersible pump

in a swimming pool when there

are people or animals in the pool.

9. Keep the pump clear of any

sediment by standing it on a

platform or brick or suspending it

at a suitable depth.

10. Do not use the pump if the water

is liable to freeze as this can

cause damage to the pump.

Remove the pump from the

water and store it in a frost free

location.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ELECTRICAL CONNECTIONS

Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply

through an approved 13 amp BS 1363 plug, or a suitably fused isolator switch.

If the plug has to be changed because it is not suitable for your socket, or

because of damage, it must be removed and a replacement fitted, following

the wiring instructions shown below. The old plug must be discarded safely, as

insertion into a power socket could cause an electrical hazard.

If the colours of the wires in the power cable do not agree with the markings

on the plug.

• The BLUE wire must be

connected to the

terminal which is

marked N or coloured

black.

• The BROWN wire must

be connected to the

terminal which is

marked L or coloured

red.

• The YELLOW AND

GREEN wire must be

connected to the terminal which is marked E or or coloured green.

AN APPROVED RESIDUAL CURRENT DEVICE (RCD) WHICH HAS A TRIPPING

CURRENT OF LESS THAN 30 mA MUST BE USED.

If you are unsure, consult a qualified electrician. DO NOT try to do any repairs.

WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS

THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS

SUPPLY.

WARNING: THE WIRES IN THE POWER CABLE OF THIS PRODUCT ARE

COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:

BLUE = NEUTRAL BROWN = LIVE YELLOW AND GREEN = EARTH

Plug must be BS1363/A approved.

Always fit

Ensure that the outer sheath of

Neutral

(Blue)

Live

(Brown)

Earth

(Green and

a 5 Amp

the cable is firmly held by the clamp

fuse.

Yellow)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

PREPARATION

Remove all packaging and make sure that the product has no visible

damage. Dispose of all packaging appropriately.

ATTACHING THE TUBE AND HOSE

1. Screw the discharge tube/elbow

onto the outlet port as shown.

2. Connect a suitable garden hose

(not supplied) to the hose

connector.

• Suitable hoses are available

from your local Clarke dealer.

POSITIONING THE PUMP

1. Lower the pump into the water

butt with the outlet elbow over

the side of the water butt.

• Ensure the pump is positioned

with adequate space so that

the movement of the float

switch is not restricted -

recommended minimum area

of 50 x 50 cm.

2. Connect the plug to the mains

supply.

• Always use a high sensitivity

residual current device (RCD)

which has a tripping current of

30mA.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

USING THE PUMP

1. Switch the mains power supply on.

• The pump will begin to discharge water.

• As the water level falls, so will the float switch until it stops the pump.

2. When pumping is finished, disconnect the pump from the power supply.

IMPORTANT: Do not allow the pump to run dry.

MAINTENANCE

This pump should require no maintenance other than regular cleaning.

CLEANING

1. Check the pump installation

regularly to ensure the water inlet

is clear of leaves or other debris.

2. Twist and lift out the bottom cover

before removing the sponge filter.

Clean out the cavity and remove

any debris.

NOTE: Do not attempt to repair the

pump yourself as you may

damage the waterproof seal

and invalidate your guarantee. Therefore we recommend you contact

your CLARKE dealer or the CLARKE Service Department.

WARNING: CHECK THE PUMP FOR DAMAGE BEFORE USE, DO NOT USE THE

PUMP IF IT IS DAMAGED IN ANY WAY.

WARNING: THE WATER BEING PUMPED WILL BE POLLUTED IF THIS PUMP

BECOMES DAMAGED AND ANY LUBRICANT WITHIN THE PUMP ESCAPES.

WARNING: BEFORE CHECKING THE CONDITION OF THE PUMP, ENSURE IT

IS UNPLUGGED FROM THE POWER SUPPLY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

STORAGE

When the pump is not being used for extended periods, clean and dry it

thoroughly and store it indoors. If the pump is left in water, it should be run

occasionally to prevent it from seizing up in areas with a hard water supply.

FAULTFINDING

If this does not solve your problem, please contact the Clarke service

department.

PROBLEM SOLUTION

PUMP WILL

NOT START

1. Make sure that the power is switched on.

2. Check fuse (consult an electrician if in doubt).

3. If an extension lead is fitted, check connections (consult

an electrician if in doubt).

4. Float switch may be jammed against side wall, or

prevented from moving.

5. If the pump still fails to start, consult your CLARKE dealer

for advice.

PUMP WILL

START BUT NOT

PUMP

1. Check that the inlet is not blocked.

2. Check that the outlet is not clogged or obstructed.

3. Air bubble in the pump, produced during immersion.

Immerse the pump again, at an angle, and shake it whilst

lowering to remove any air trapped in the system.

4. Impeller may be damaged - Consult your CLARKE dealer.

PUMP WILL

NOT STOP

1. Float switch may be prevented from moving to the fully

down position.

2. Float switch may be faulty. Consult your CLARKE dealer

for advice.

PUMP STOPS

RUNNING

1. Pump has run dry or float switch has cut in.

WATER

DELIVERY IS

POOR

1. Blockage in hose.

2. Suction opening blocked.

3. Hosepipe kinked.

4. Hose diameter too small

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

COMPONENT PARTS DIAGRAM

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

COMPONENT PARTS LIST

1 Power Cable 20 Motor stator

2 Float Switch 21 Lining ring

3Handle 22Washer

4 Self tapping screw 23 Skeleton sealing ring

5 Self tapping screw 24 Aluminium lining ring

6 Cover plate 25 O-ring

7 Self tapping screw 26 Cover

8 Rear pump cover 26.1 Mechanical seal

9 Self tapping screw 26.2 Bead flange

9.1 Washer 27 O-ring

10 Outlet Connector 28 Main pump cover

11 Cable Sheath 1 28.1 O-ring

12 Cable Entry 28.2 Steel Ball

13 Capacitor 29 Self tapping screw

14 Cable Block 30 Self tapping screw

15 Custom self-tapping screw 31 Impeller

16 Rear cover 32 O-ring

16.2 Gasket 33 Inner base

16.3 Earth Wire 34 Self tapping screw

16.4 Connecting piece 34.1 Self tapping screw

16.5 Washer 35 Sponge filter

16.6 Screw 36 Base

17 Corrugated washer 37 Self tapping screw

18 Bearing 38 Bottom cover

19 Motor rotor 39 Supporting leg

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

COMPONENT PARTS (DISCHARGE TUBE ASSEMBLY)

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase. This guarantee is invalid if the product is found

to have been abused or tampered with in any way, or not used for the

purpose for which it was intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission. This guarantee does not effect your

statutory rights.

1 Hose connector 11 Elbow

2 Sealing washer 12 Lining ring

3 Valve ball 13 Connector

4 Valve body 14 Compression fitting

5 Valve knob 15 Straight tube

6 Valve end piece 16 Threaded connector

7 O-ring 17 Clip

8 Connector G3/4” 18 Connector G3/4”

9 Quick change connector assy 19 Sealing washer

10 Flexible hose

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