Clarke X-PRO CAT140 Installation and operation manual

OPERATING & MAINTENANCE

INSTRUCTIONS

GC0414

AIR SHEAR

MODEL NO: CAT140

PART NO: 3120154

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE Air Shear.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

IMPORTANT

Please read all of the safety and operating instructions carefully before using

this product. The following safety symbols are to be found on the air tool.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

Read this instruction

booklet carefully

before use.

Wear ear protection

Wear eye protection

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL SAFETY RULES

WORK ENVIRONMENT

1. Keep the work area clean and tidy.

2. Dress appropriately - Do not wear loose clothing or jewellery. Tie long hair

out of the way.

3. Keep children and visitors away - Do not let children handle the tool.

4. Do not operate the tool where there are flammable liquids or gases.

USE OF POWER TOOLS

1. Stay alert and use common sense - do not operate the tool when you are

tired or under the influence of alcohol, drugs or medication.

2. Always wear eye protectors when using the shear. Eye protectors must

provide protection from flying particles from the front and the side. Ear

protectors should also be worn.

3. Do not overreach - Keep proper footing and balance at all times.

4. Never use oxygen, CO2, combustible gases or any type of bottled gas as a

source of power for this tool.

5. Do not connect the air supply hose with your finger on the trigger.

6. Do not exceed the maximum pressure for the tool of 90 psi / 6.2 bar.

7. Keep the air supply hose away from heat, oil and sharp edges.

8. Do not fit the tool to any stand or clamping device that may damage it.

9. Check hoses for leaks or worn condition before use, and ensure that all

connections are secure.

10. Do not use the tool for any purpose than that described in this manual.

11. Do not carry out any alterations or modifications to the tool.

12. Always disconnect from the air supply when:

• Performing any maintenance

• The tool is not in use.

• The tool will be left unattended.

CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN

PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

• Moving to another work area.

• Passing the tool to another person.

13. Never use the tool if it is defective or operating abnormally.

14. This tool should be serviced at regular intervals by qualified service

personnel.

15. Avoid damaging the tool for example by applying excessive force of any

kind.

16. Always maintain the tool with care. Keep it clean for the best and safest

performance.

17. Quick change couplings should not be located at the tool. They add

weight and could fail due to vibration.

18. DO NOT force or misuse the tool. It will do a better and safer job at the rate

for which it was designed.

19. Do not remove any labels. Damaged labels should be replaced.

20. This tool vibrates with use. Vibration may be harmful to your hands or arms.

Stop using the tool if discomfort, a tingling feeling or pain occurs. Seek

medical advice before resuming use.

HAZARDS SPECIFIC TO SHEARS

1. Be careful around all moving parts and pinch points. Always keep your

fingers away from the point of cutting.

2. Ensure material is properly supported during cutting. Use supports for long

material. Hold the material securely to prevent it tilting during the cut. Use

clamps or vices to hold the work piece whenever possible.

3. Take care of sharp edges produced by the cutting operation.

4. Do not use damaged blades. When replacing blades make sure they are

correctly and securely mounted.

5. Anticipate the unexpected tool movement due to a binding blade.

Release the trigger immediately if this occurs.

TRANSPORT & STORAGE

1. Never carry the tool by the air hose.

2. Never carry the tool with your finger on the trigger.

3. When not in use the tool must be disconnected from the air supply and

stored in a dry place out of the reach of children (preferably in a locked

cabinet).

4. Avoid storing the tool where the temperature is below 0oC.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OVERVIEW

NO DESCRIPTION NO DESCRIPTION

1 Moving Knife 4 Airline Connector

2 Side Blade 5 Hex Key

3Trigger

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

COMPRESSED AIR REQUIREMENTS

• Use only clean, dry, regulated compressed air as a power source.

• Air compressors used with the tool must comply with the appropriate

European Community Safety Directives.

• A build-up of moisture or oil in the air compressor will accelerate

wear and corrosion in the tool. Ensure any moisture is drained from

the compressor daily and the inlet filter is kept clean.

• If an unusually long air hose is required, (over 8 metres), the line

pressure or the hose inside diameter may need to be increased.

• The air hose must be rated at least 150% of the maximum operating

pressure of the tool.

• A typical air line layout is shown above. If an automatic in-line filter/

regulator is used, it will keep the tool in good condition, but should

be regularly checked and topped up with oil. clarke airline oil should

be used, and the lubricator adjusted to approx 2 drops per minute.

• For optimum performance it is recommended that a 3/8” ID hose is

used.

• Never exceed the maximum operating pressure for the tool. It is

recommended that air pressure to this tool does not exceed 90 psi

at the tool when running. Higher pressures and dirty air will shorten

the life of the tool due to faster wear and is a possible safety hazard.

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU

ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF

COMPRESSORS AND COMPRESSED AIR SUPPLY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

BEFORE USE

NOTE: Ensure the compressor is turned off.

1. If required, connect an in-line mini

oiler to the tool.

• A mini oiler helps to prolong the

life of the air tool. Remove the

oil fill screw from the side of the

mini oiler and fill with Air-line Oil

available from your CLARKE

dealer. Replace the screw

before using the tool.

2. If a mini-oiler is not being used, run

a few drops of oil through the tool before use. It can be entered through

the inlet strainer or via the hose at the nearest connection to the air supply.

3. Connect a suitable hose as shown, using the airline connector supplied

with the tool.

4. Connect the other end of the hose to the compressor.

5. Turn on the air supply and check for air leaks. Rectify any found before

proceeding. PTFE tape may be useful for sealing threaded connections.

Your air tool is now ready for use.

You can fit a whip hose with a quick fit coupling if required (available from

your Clarke dealer).

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU

ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF AIR

COMPRESSORS AND COMPRESSED AIR SUPPLIES.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OPERATION

USING THE SHEAR

1. Place the shear against the side

of the sheet metal you want to

cut, see below.

2. Squeeze the trigger to start the

metal shear.

3. Maintain constant pressure to

move the tool through the sheet

metal.

4. Release the trigger to stop the

metal shear.

5. Always ensure the tool has stopped before putting it down.

WORKING AT AN ANGLE

The shears can be set to operate in

line with the handle or at an angle,

for example, if working in a confined

space.

1. To do this, re-set the nose section

in its new position by slackening

the hex screw shown using the

key, and rotating the nose

assembly to the angle required.

• It can be set at any angle

required.

2. Ensure you have re-tightened the screw before using the shear.

DISCONNECTING THE AIR SUPPLY

1. Do not disconnect the air supply hose until the compressor has been shut

down and the compressed air released.

2. Refer to the compressor instruction manual for the procedure to shut down

and vent the compressed air.

3. Once the pressure has been released, disconnect the air supply hose from

the air tool.

4. Store the tool safely in its box in a dry, secure environment.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

MAINTENANCE

DAILY

1. Before use, drain water from the airline filter and compressor.

2. Pour a few drops of Clarke air-line oil, into the tool air inlet. This should be

carried out regardless of whether or not an in-line mini oiler is used. If an in-

line mini oiler is not used, this procedure should be repeated after every

two to three hours of use.

WEEKLY

1. Check the air inlet screen filter for

blockage and clean if necessary.

CLEANING

1. Keep the body of the tool clean

and free from debris.

2. Grit or gum deposits in the tool

may also reduce efficiency. This

condition can be corrected by

cleaning the air strainer and

flushing out the tool with gum solvent or oil, or failing this, the tool should be

disassembled, thoroughly cleaned, dried and reassembled. This is better

left to your Clarke dealer.

3. After extensive use, remove the inlet screen filter and flush out the

mechanism with gum solvent or oil or an equal mixture of Clarke air-line oil

and paraffin. Allow to dry before use.

4. Clean the air inlet filter screen inside the hose adaptor.

5. If the tool runs erratically or becomes inefficient, and the air supply is of

good quality, it may be necessary to dismantle the air motor and replace

worn or damaged parts. You may prefer to take the tool to your Clarke

dealer if internal maintenance is required.

WARNING: MAKE SURE THAT THE AIR TOOL IS DISCONNECTED FROM THE

AIR SUPPLY BEFORE STARTING ANY CLEANING, OR MAINTENANCE

PROCEDURES.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

REPLACING BLADES

After heavy use, the blades and knife

may become damaged and require

replacement. Replacements are

available from your Clarke dealer.

1. To remove both blades and the

knife, unfasten the three socket

headed screws using the hex key

provided.

• The nose section will become

detached from the body

connector.

2. Remove and replace the knife and the left/right-hand blades and re-

tighten the screws.

• Take care not to lose the knife pivot bush shown and replace it when

refitting the knife.

PERFORMANCE

Please note that factors other than the tool may effect its operation and

efficiency such as reduced compressor output, excessive drain on the airline,

moisture or restrictions in the air-line, or the use of connectors of improper size

or poor condition which will reduce air supply.

**Clarke Air Line Oil (part no. 3050825) is available from your Clarke dealer.

When not in use, disconnect from air supply, clean & store in a safe, dry place.

Your Clarke air tool has been designed to give long and trouble free service. If,

however, having followed the instructions in this booklet carefully, you

encounter problems, take the unit to your local Clarke dealer.

STORAGE

If the tool is to be stored, or is idle for longer than 24 hours, run a few drops of

Clarke air line oil into the air inlet, and run the tool for 5 seconds in order to

lubricate the internal parts.

ACCESSORIES

A wide range of accessories is available including filter/regulators, lubricators,

high-pressure hoses (5 to 50 metres) etc.

Contact your Clarke dealer for further information or Clarke International

Service Department on 01992 565333.

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