Clarke CAT115 Instruction Manual

OPERATION & MAINTENANCE

INSTRUCTIONS

LS0410

½” REVERSIBLE AIR RATCHET

MODEL NO: CAT115

PART NO: 3110871

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE product.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL PROTECTION

Recycle unwanted materials instead of disposing of them as

waste. All tools, accessories and packaging should be sorted,

taken to a recycling centre and disposed of in a manner which is

compatible with the environment.

KIT CONTENTS

1 x ½" Square Drive Air Ratchet;

7 x ½" Square Drive Impact Sockets - Sizes 9, 10, 11, 13, 14, 17, 19

1 x 75mm ½" Square Drive Extension bar

1 x 75mm ½" Square Drive to 6.35 Hexagon Shank Adaptor

1 x ½" Square Drive Universal Joint - 3 x 25mm x 6.35mm Hex shank

3 x Screwdriver bits - 1 x 5.5mm slot head - 2 x Nos. 2 & 3 Philips head

1 x Oil bottle

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL SAFETY RULES

WORK ENVIRONMENT

1. Keep the work area clean and tidy.

2. Dress appropriately - Do not wear loose clothing or jewellery. Tie long hair

out of the way.

3. Keep children and visitors away - Do not let children handle the air tool.

4. Do not operate the air tool where there are flammable liquids or gases.

5. Keep the air supply hose away from heat, oil and sharp edges.

6. Do not fit the air tool to any stand or clamping device that may damage

the tool.

USE

1. Stay alert and use common sense - Do not operate the air tool when you

are tired or under the influence of alcohol, drugs or medication.

2. Always wear eye protectors when using the air tool - Eye protectors must

provide protection from flying particles from the front and the side.

3. Always wear ear protectors when using the air tool.

4. Do not overreach - Keep proper footing and balance at all times.

5. Never use any type of bottled gas as a source of power for the air tool.

6. Do not connect the air supply hose with your finger on the trigger of the air

tool.

7. Do not exceed the maximum pressure of 90 psi / 6.2 bar.

8. Check hoses for leaks or worn condition before use, and ensure that all

connections are secure.

9. Do not use the air tool for any other purpose than that described in this

book.

10. Do not carry out any alterations or modifications to the air tool.

11. Never use the air tool if it is defective or operating abnormally.

CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN

PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

12. Always disconnect from the air supply when:

• Performing any maintenance

• The air tool is not in use.

• The air tool will be left unattended.

• Moving to another work area.

• Passing the air tool to another person.

13. The air tool should be serviced at regular intervals by qualified service

personnel.

14. Avoid damaging the air tool for example by applying excessive force of

any kind.

15. ALWAYS maintain the tool. Keep it clean for the best and safest

performance.

16. Quick change couplings should not be located at the tool. They add

weight and could fail due to vibration.

17. DO NOT force or misuse the tool. It will do a better and safer job at the rate

for which it was designed.

18. Do not remove any labels. Damaged labels should be replaced.

19. This tool vibrates with use. Vibration may be harmful to your hands or arms.

Stop using the tool if discomfort, a tingling feeling or pain occurs. Seek

medical advice before resuming use.

20. NEVER use standard sockets. These may shatter with serious consequences.

Use ONLY impact sockets.

TRANSPORTATION

1. Never carry the air tool by the air supply hose.

2. Never carry the air tool with your finger on the trigger.

STORAGE

1. When not in use the air tool must be disconnected from the air supply and

stored in a dry place out of the reach of children (preferably in a locked

cabinet).

2. Avoid storing the air tool in environments where the temperature is below

0oC.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OVERVIEW

NO DESCRIPTION NO DESCRIPTION

1 Direction Switch 4 Trigger

2 Handle 5 Anvil

3 Air Hose Connection

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

BEFORE USE

AIR SUPPLY

• Use only clean, dry, regulated compressed air as a power source for

the ratchet.

• Air compressors used with the ratchet must comply with the

appropriate EC safety directives.

• A build up of moisture or oil in the air compressor will accelerate

wear and corrosion in the ratchet.

• Never exceed the maximum operating pressure for the ratchet.

AIR HOSE

• The air hose must be rated at least 150% of the maximum operating

pressure of the tool.

RECOMMENDED AIR SUPPLY CONNECTION

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU

ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF

COMPRESSORS AND COMPRESSED AIR SUPPLY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

BEFORE USE

NOTE: Ensure the compressor is turned off.

1. Remove the travel plug from the

bottom of the ratchet as shown.

2. Connect a suitable hose to the

ratchet as shown.

• Use the adapter supplied if

required.

3. Connect the other end of the hose

to the compressor.

4. Your ratchet is now ready for use.

• You can fit a whip hose with a quick fit coupling if required

(available from your Clarke dealer.)

FITTING THE SOCKET

1. Select the impact socket you

require.

2. Push the impact socket onto the

anvil as shown.

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU

ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF

COMPRESSORS AND COMPRESSED AIR SUPPLY.

WARNING: NEVER USE STANDARD SOCKETS. THESE MAY SHATTER WITH

SERIOUS CONSEQUENCES. ONLY USE IMPACT SOCKETS DESIGNED FOR

USE WITH IMPACT TOOLS.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OPERATION

USING THE DIRECTIONAL CONTROL

To select the direction of rotation turn

the direction control as follows.

1. For tightening, turn the direction

control anti-clockwise to F

(Forward).

2. For loosening, turn the direction

control clockwise to R (Reverse).

USING THE AIR RATCHET

1. Select the impact socket you require.

2. Press the impact socket until it clicks

into place on the anvil.

3. Place the impact socket over the

subject nut.

• Take care that the impact socket

is firmly engaged on the nut to be

tightened or removed.

4. Squeeze the trigger against the

body of the tool to start.

5. Release the trigger to stop the tool.

6. Always ensure the tool has stopped

before putting it down.

WARNING: WAIT UNTIL THE ANVIL HAS STOPPED ROTATING BEFORE

OPERATING THE DIRECTION CONTROL.

Forward Reverse

Squeeze

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

DISCONNECTING THE AIR SUPPLY

Do not disconnect the air supply hose until the compressor has been shut

down and the compressed air released.

1. Refer to the compressor instruction book for the procedures to shut down

and release the compressed air.

2. Once the pressure has been released, disconnect the air supply hose from

the ratchet.

STORAGE

• If the tool is to be stored, or is idle for longer than 24 hours, run a few

drops of Clarke air line oil into the air inlet, and run the tool for 5

seconds in order to lubricate the internal parts.

• When not in use, disconnect from air supply, clean tool and store in

a safe,dry place.

• Store the ratchet safely in its box in a dry, secure environment.

ACCESSORIES

A wide range of accessories are available, including Filter/Regulators,

Lubricators, High Pressure Hoses (5 to 100 Metres), etc.

Contact your CLARKE dealer for further information, or CLARKE International

Sales Department on 01992 565 333.

Contact your CLARKE dealer for further information, or CLARKE International

Sales Department on 01992 565 333.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

MAINTENANCE

DAILY

• Drain water from air tank, air line and compressor.

• Pour a few drops of CLARKE air line oil, into the air inlet. This should be

carried out regardless of whether or not the inline mini oiler is used. If

the inline mini oiler is not used, this procedure should be repeated

after every two to three hours of use.

CLEANING

• Keep the body of the ratchet clean and free from debris, grit or gum

deposits.

SERVICE AND REPAIR

• All servicing and repair must be carried out by qualified service

technicians.

NOTES

• Please note that factors other than the tool may effect its operation

and efficiency such as reduced compressor output, excessive

demand on the airline, moisture or restrictions in the line, or the use

of connectors of improper size or poor condition which will reduce

air supply.

• **Clarke air line oil (part no. 3050825) is available from your CLARKE

dealer.

WARNING: MAKE SURE THAT THE RATCHET IS DISCONNECTED FROM THE

AIR SUPPLY BEFORE STARTING ANY CLEANING OR MAINTENANCE

PROCEDURES.

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