Clarke CPSB100 Instruction Manual

OPERATION & MAINTENANCE

INSTRUCTIONS

LS0917 iss 4

ORIGINAL INSTRUCTIONS

PRESSURISED SANDBLASTER

MODEL NO: CPSB100

PART NO: 7640130

INTRODUCTION

Thank you for purchasing this Clarke Pressurised Sandblaster.

Before you try to use this product, read this manual and follow the instructions

carefully. In doing so you will ensure your safety and the safety of others

around you. You can also look forward to a purchase that gives you long and

satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

CONSUMABLES

Please be aware that certain parts of this sandblaster will wear, and require

replacing and that these parts may not be covered by your guarantee.

The speed at which certain parts wear depends on the abrasiveness of the

materials used. Replacement parts are available from your nearest Clarke

International dealer.

WHAT IS SUPPLIED

• 1 x Abrasive Tank Assembly

• 2 x Handlebars (with screws, washers and nuts)

• 2 x Wheels and Accessories

• 1 x Wheel Axle

•1xSandHose

• 1 x Funnel

•1xHood

• 4 x Nozzle (2mm, 2.5mm, 3mm and 3.5mm)

• 1 x Instruction Manual

CONTENTS

INTRODUCTION ...................................................................2

GUARANTEE ........................................................................2

CONSUMABLES ...................................................................2

WHAT IS SUPPLIED ...............................................................2

CONTENTS ...........................................................................3

GENERAL SAFETY RULES .....................................................4

ASSEMBLY ............................................................................6

FIT HANDLE BARS TO THE TANK ...............................................6

ASSEMBLE THE FRAME ..............................................................6

ATTACH FRONT LEG .................................................................7

ATTACH THE HOSE ....................................................................7

OPERATION .........................................................................8

SAFETY AND HEALTH CONSIDERATIONS ................................8

ABRASIVE SELECTION ...............................................................8

LOADING THE ABRASIVE ..........................................................9

ABRASIVE FLOW ADJUSTMENT ................................................9

TO START BLASTING ................................................................10

TO STOP BLASTING .................................................................11

RELEASING PRESSURE FROM THE TANK ................................11

MAINTENANCE ..................................................................12

AIR FILTER ................................................................................12

REPLACING THE NOZZLE ........................................................13

SPECIFICATIONS ................................................................14

PARTS & SERVICING ..........................................................14

EXPLODED DIAGRAM & PARTS LIST .................................15

DECLARATION OF CONFORMITY ....................................17

NOTES................................................................................. 18

GENERAL SAFETY RULES

1. Read this instruction manual before connecting the sandblaster to a

compressor.

2. Do not use any silica based abrasives with this tool. Silica based abrasives

have been linked to severe respiratory disease. Always use recommended

abrasives. Abrasives used in this unit may be covered by COSHH

Regulations.

3. Read this manual carefully, Learn the tool's applications and limitations, as

well as potential hazards specific to it.

4. Do not expose tool to moisture. Don't use this tool in damp or wet locations,

Keep out of rain.

5. Keep work area clean and well lit. Cluttered or dark work areas invite

accidents,

6. Keep children away. All children should be kept away from the work area.

Never let a child handle a tool without strict adult supervision.

7. Do not operate this tool if under the influence of alcohol or drugs. Read

warning labels on prescriptions to determine if your judgment or reflexes

are impaired while taking drugs. If there is any doubt, do not attempt to

operate,

8. Use safety equipment. Dust mask, non-skid safety shoes, hard hat, or

hearing protection should be used in appropriate conditions.

9. Don't overreach, Keep proper footing and balance at all times when

operating this product.

10. Always disconnect the tool from the air supply and release pressure from

the tank before storing, servicing, or changing accessories.

11. Use clamps or other practical means to secure and support the work piece

to a stable platform. Do not hold the work by hand or against your body.

12. Do not point the sandblaster at anyone or any objects other than the

intended work object.

13. Check your sandblaster regularly for damage, If part of the sandblaster is

damaged it should be carefully inspected to make sure that it can perform

its intended function correctly. If in doubt, the part should be repaired.

Refer all servicing to a qualified technician. Consult your dealer for advice.

14. Do not attempt to operate this tool near flammable materials or

combustibles. Failure to comply may cause serious injury.

Warning: Compressed air can be dangerous. Ensure that you are

thoroughly familiar with all precautions relating to the use of

compressors and compressed air supply.

15. Always check to make sure that the trigger is not on before connecting

blaster to air supply.

16. Store idle tools out of the reach of children and untrained persons. Tools

may be dangerous in the hands of untrained users.

17. Drain water trap periodically during use, Do not allow moisture to fill more

than 1/2 of the water trap bowl. Do not leave water standing in water trap

when storing the sandblaster.

18. Do not allow sandblaster to sit pressurized while unattended or not in use.

19. Periodically check the abrasive medium delivery equipment. Valves, hoses

and nozzles that carry the abrasive medium after it leaves the pressure

tank are subjected to the abrasive blasting action so will wear out more

quickly than other components.

20. Release the air pressure in the tank before opening. See “Releasing

Pressure from the Tank” section, Make sure pressure gauge reads “0”

before opening the tank. Do not attempt any maintenance on the

abrasive blaster until the pressure gauge reads “0”, and it has been

disconnected from the air supply.

21. Maintain correct air pressure whenever working. Do not allow pressure to

exceed 125 psi, If the safety valve does not release excess air pressure, stop

all work and release pressure from the tank (see “Releasing Pressure from

the Tank” section).

22. ALWAYS make sure there is adequate ventilation. Do not spray in confined

areas,

23. In the case of injury seek expert medical advice immediately.

24. SECURE THE WORK Use clamps or a vice to hold the work if it is small or light

weight rather than using your hands. This frees both hands to operate the

nozzle.

ASSEMBLY

FIT PRESSURE GAUGE TO THE TANK

Fig 1

Screw the pressure gauge onto

the sandblaster as shown in Fig 1.

FIT HANDLE BARS TO THE TANK

Fig 2

Lay the tank on a flat level surface

(such as a workbench or table

top), with the handlebar mounting

brackets facing up, as shown in Fig

• Handlebars are labeled “LEFT”

and “RIGHT.”

2. Align the holes in the left

handlebar with the handlebar

mounting brackets on the left side

of the tank.

3. Place a washer onto each of the four handlebar mounting screws. Insert a

screw through each of the holes in handlebar and mounting brackets,

4. Place a nut onto each of the screws and firmly tighten in place with a

wrench.

5. Repeat steps 2-4 for the right handlebar.

ASSEMBLE THE FRAME

Fig 3

Slide the axle through the axle

holes located at the bottom of the

handlebars, see Fig 3.

2. Slide a washer onto each end of

the axle.

Fig 4

Place a wheel onto each end of

the axle then slide a washer onto

the axle.

4. Insert a split pin through the holes

in each end of the axle and bend

them so the wheels cannot slide

off the axle, see Fig 4.

ATTACH FRONT LEG

Fig 5

Roll the tank over so that handlebars

are now facing down.

2. Align the holes of the front foot with

the holes in the foot mount on the

front side of the tank, see Fig 5.

3. Insert a split pin through the holes and

bend it so the front foot cannot

slide off the foot mount.

ATTACH THE HOSE

Fig 6

Slide the hose onto the outlet pipe

on the bottom of the sandblaster

as shown in Fig 6.

2. Tighten the clip shown to secure

the hose.

3. Connect the sandblasting gun to

the other end of the hose, using a

suitable spanner to ensure an air

tight seal.

OPERATION

SAFETY AND HEALTH CONSIDERATIONS

• Before opening tank make sure that it is not pressurized. Ensure the

gauge reads “0”. If it does not, release pressure from the tank (See

page 11).

• Disconnect the compressor before opening the tank. Protect

yourself and those around you from “over-spray”. Remember that

your portable abrasive blaster is shooting a powerful spray of

abrasive material. Do not point it at yourself or anyone around you.

• Wear protective clothing including hood (30), and heavy gloves

when using this abrasive blaster.

• Wear a filter or mask over your mouth when using this tool. You will

create a cloud of abrasive material and debris which is dangerous

to inhale.

• Protect anything around you that may be damaged from the

abrasive spray or particles. Nothing subject to contamination

damage or with a fine surface should be near your abrasive

blaster.

ABRASIVE SELECTION

The kind of abrasive you choose will greatly influence the amount of time

needed to clean a given surface area.

WARNING: ALWAYS WEAR YOUR HOOD, DUST MASK AND HEAVY DUTY

CANVAS GLOVES WHEN OPERATING THE SANDBLASTER.

WARNING: BEFORE OPERATING YOUR SANDBLASTER, INSPECT EACH

CONNECTION, DOUBLE CHECKING TO MAKE SURE THAT ALL ARE TIGHT

AND PROPERLY SEALED.

WARNING: THIS SANDBLASTER IS NOT INTENDED FOR USE WITH SILICA BASED

ABRASIVES. WHICH HAVE BEEN LINKED TO SEVERE RESPIRATORY DISEASE.

ALWAYS USE SILICA SUBSTITUTES (SUCH AS CLARKE GLASS BEAD ABRASIVE.

LOADING THE ABRASIVE

• To prevent clogging, ensure that the abrasive you use is dry.

• While you may re-use abrasive, remember that abrasive grit/

material does wear out. After use, abrasive becomes smoother and

rounder, thus reducing its effectiveness.

NOTE: Re-using abrasive may also cause clogging due to fine debris

contained in the mixture from prior use.

Fig 7

Close the air supply valve by

turning it to the closed position,

see Fig 7

2. Press safety trigger to release any

pressure from the tank.

• Make sure the pressure gauge

reads “0”

3. Remove the filler cap.

Fig 8

Using the serve and funnel

supplied, pour the selected

abrasive media into the tank, see

Fig 8.

• Do not fill the tank more than ¾

full.

• If humidity in your region is 90%

or more, only fill the tank ½full

and check the water trap more

frequently.

5. Replace the filler cap ensuring the

0-ring is in place.

NOTE: Place your air compressor in another room to prevent damage

from the intake of abrasive dust laden air.

ABRASIVE FLOW ADJUSTMENT

• Choose a larger nozzle for a broader spray pattern. Choose a

smaller nozzle for more focused spray.

• Adjust air pressure with the throttle valve. Adjust abrasive flow with

abrasive control valve,

• Watch for abrasive clogging. Release pressure from the tank if

necessary and replace the abrasive with drier or cleaner abrasive.

TO START BLASTING

NOTE: Start with all valves in the closed position. Following the instructions

below will help prevent clogging in the delivery hose, outlet

manifold and the safety trigger.

1. Connect compressor to the inlet connector.

Fig 9

Start compressor and open the air

supply valve, see Fig 9.

• The tank will start to pressurise.

Fig 10

Test the safety valve by pulling up

on the valve as shown in Fig 10.

• Air will hiss out when the valve is

pulled.

Fig 11

Open the throttle valve, Fig 11.

5. Check for leaks at the filler cap

and along all hoses and fittings as

the system pressurises. If leaks are

observed, release the pressure

from the tank and repair leaks

immediately.

6. Press and hold the safety trigger

until air is flowing through it.

Fig 12

With the safety trigger open,

slowly open the abrasive control

valve and shown in Fig 12 until

abrasive material begins to flow

out of the safety trigger.

8. Adjust the abrasive control valve

until the desired amount of

abrasive material is flowing

through the safety trigger,

9. Begin blasting.

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