Clarke CBTSR Instruction Manual

OPERATION & MAINTENANCE

INSTRUCTIONS

LS0619 - ISS 1

ORIGINAL INSTRUCTIONS

1500W BENCH TOP SHAPER

MODEL NO: CBTSR

PART NO: 6462079

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for selecting this Clarke Bench Top Shaper.

The machine is ideal for shaping wood and plastic and also for cutting out

knots, cutting grooves, removing recesses, copying curves and logos, etc. The

machine must not be used on metal, stone, etc.

GUARANTEE

The machine is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Your receipt is required as proof of

purchase.

This guarantee is invalid if the machine is found to have been abused,

tampered with, or not used for the purpose for which it was intended.

Faulty goods must be returned to their place of purchase, it must not be

returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL PROTECTION

Through purchase of this tool, the customer is taking on the obligation

to deal with the WEEE in accordance with the WEEE regulations in

relation to the treatment, recycling & recovery and environmentally

sound disposal of the WEEE.

In effect, this means that this tool must not be discarded with general waste.

Refer to the laws governing Waste Electrical and Electronic Equipment (WEEE) at

a recognised disposal facility.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SPECIFICATIONS

SAFETY SYMBOLS

Item Item Specification

Operating Voltage and Frequency 230V ~ @ 50 Hz

Rated Input Wattage: 1500W

Table Size ( with extension) L x W ( mm) 1050 x 360 mm

Speeds 11500 rpm to 24000 rpm

Spindle height adjustment 0 - 40 mm

Max Dimension of workpiece (L x W x H) 650 x 160 x 65 mm

Table Insert Sizes 32/47/55 mm

Dust extractor Diameter Adaptor:

Outer Dia : 100 mm

Inner Dia : 93 mm

Rear of the fence:

Outer Dia : 57.5 mm

Inner Dia : 52 mm

Sound Power LpA 93 dB

Sound Power Guaranteed LWa 106 dB

Product Weight (Unpacked): 20.3 kg

Read instruction

manual before

use

Wear ear defenders

Wear safety

glasses

Wear a breathing

mask.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL POWER TOOL SAFETY WARNINGS

Save all warnings and instructions for future reference.

1. Keep the work area tidy.

• Clutter in the work area can lead to accidents.

2. Take environmental influences into account.

• Do not expose electric tools to rain.

• Do not use electric tools in a damp or wet environment.

• Make sure that the work area is well-illuminated.

• Do not use electric tools where there is a risk of fire or explosion.

3. Protect yourself from electric shock.

• Avoid physical contact with earthed parts (e.g. pipes, radiators, electric

ranges, cooling units).

4. Keep other persons away.

• Do not let persons, especially children, not involved in the work touch

the tool or the extension cord and keep them away from the work area.

5. Securely store unused electric tools.

• Unused electric tools should be stored in a dry, elevated or closed

location out of the reach of children.

6. Do not overload your electric tool.

• They work better and more safely in the specified output range.

7. Use the correct electric tool.

• Do not use low-output electric tools for heavy work.

• Do not use the electric tool for purposes for which it is not intended. For

example, do not use handheld circular saws for the cutting of branches

or logs.

8. Wear suitable clothing.

• Do not wear wide clothing or jewellery, which can become entangled

in moving parts.

• When working outdoors, anti-slip footwear is recommended.

WARNING: READ ALL SAFETY WARNINGS AND ALL INSTRUCTIONS.

FAILURE TO FOLLOW THE WARNINGS AND INSTRUCTIONS MAY RESULT IN

ELECTRIC SHOCK, FIRE AND/OR SERIOUS INJURY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

• Tie long hair back in a hair net.

9. Use protective equipment.

• Wear protective goggles.

• Wear a mask when carrying out dust-creating work.

10. Connect the dust extraction device if you will be processing wood,

materials similar to wood, or plastics.

• If connections for dust extraction and a collecting device are present,

make sure that they are connected and used properly.

• When processing wood, materials similar to wood, and plastics.

Operation in enclosed spaces is only permitted with the use of a suitable

extraction system.

11. Do not use the cable for purposes for which it is not intended.

• Do not use the cable to pull the plug out of the outlet. Protect the cable

from heat, oil and sharp edges.

12. Secure the workpiece.

• Use the clamping devices or a vice to hold the workpiece in place. In

this manner, it is held more securely than with your hand.

• An additional support is necessary for long workpieces (table, trestle,

etc.) in order to prevent the machine from tipping over.

• Always press the workpiece firmly against the working plate and stop in

order to prevent bouncing and twisting of the workpiece.

13. Avoid abnormal posture.

• Make sure that you have secure footing and always maintain your

balance.

• Avoid awkward hand positions in which a sudden slip could cause one

or both hands to come into contact with the cutter bit.

14. Take care of your tools.

• Keep cutting tools sharp and clean in order to be able to work better

and more safely.

• Follow the instructions for lubrication and for tool replacement.

• Check the connection cable of the electric tool regularly and have it

replaced by a recognised specialist when damaged.

• Check extension cables regularly and replace them when damaged.

• Keep the handle dry, clean and free of oil and grease.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

15. Pull the plug out of the outlet.

• Never remove loose splinters, chips or jammed wood pieces from the

running cutter bit.

• When the cutter bit is blocked due to abnormal feed force during

cutting, turn the machine off. Remove the work piece and ensure that

the cutter bit runs freely. Turn the machine on and start a new cutting

operation with less feed force.

16. Do not leave tools inserted in the machine.

• Before switching on, make sure that adjusting tools are removed.

17. Avoid inadvertent starting.

• Make sure that the switch is switched off when plugging the plug into an

outlet.

18. Stay Alert.

• Pay attention to what you are doing. Remain sensible when working. Do

not use the electric tool when you are distracted or tired.

19. Check the electric tool for potential damage.

• Protective devices and other parts must be carefully inspected to

ensure that they are faultfree and function as intended prior to

continued use of the electric tool.

• Check whether the moving parts function faultlessly and do not jam or

whether parts are damaged. All parts must be correctly mounted and

all conditions must be fulfilled to ensure faultfree operation of the

electric tool.

• The moving protective hood may not be fixed in the open position.

• Damaged protective devices and parts must be properly repaired or

replaced.

• Do not use any faulty or damaged connection cables.

• Do not use any electric tool on which the switch cannot be switched on

and off.

20. ATTENTION!

• The use of other tools or accessories than recommended items can

have a risk of injury.

21. Have your electric tool repaired by a qualified electrician.

• This electric tool conforms to the applicable safety regulations. Repairs

may only be performed by an electrician using original spare parts.

Otherwise accidents can occur.

The operator must always stand in front of the machine to avoid danger.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ADDITIONAL SAFETY INSTRUCTIONS

1. Check that the cutters are in perfect condition before use.

2. Use table insert rings appropriate for the size of the cutters.

3. Always wear suitable personal protective equipment. This includes:

• Hearing protection to avoid the risk of becoming hearing impaired.

• Respiratory protection to avoid the risk of inhaling harmful dust.

4. There is the possibility of injury when handling the cutters and rough

materials due to sharp edges. Wear safety goggles to avoid eye injuries

due to ejected parts.

5. When working with wood, the operator must be informed of the conditions

that affect the release of dust, e.g. the type of material to be processed,

the significance of local separation (collection or source) and the correct

setting of the hood/guide plates/guides.

6. Support long workpieces sufficiently to hold their position.

7. Possible rebound, a sudden reaction due to the guide for a small

workpiece being out of control.

8. Use additional equipment, such as horizontal pressure devices, when

processing narrow workpieces.

9. Tools that have not been maintained can trigger uncontrollable situations.

Only use sharp, maintained milling tools in accordance with the tool

manufacturer’s specifications.

10. Before changing cutters or making adjustments, switch off the machine

and unplug the power plug.

11. Select a rotational speed that is suitable for the milling tool and material

used.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

RESIDUAL RISKS

The machine is built according to the state of the art and the recognized

safety-relevant regulations. Nevertheless individual residual risks can occur

during work.

• Danger of injury to fingers and hands by the tool due to inappropriate

guidance of the work piece.

• Injuries caused by work piece flying off due to inappropriate mounting

plate or guidance, such as working without notice.

• Health hazard by forms of wood dust or wood chips. Wear personal

protection equipment, such as eye protection. Use ventilation system!

• Injuries by defective tools. Examine the tool regularly for soundness.

• Danger of injury to fingers and hands during tool change. Wear suitable

working gloves.

• Danger of injury when switching on the machine with the starting tool.

• Hazard due to current by use of incorrect electrical connecting cables.

• Health hazard due to the tool because of long hair and loose clothes.

Wear personal protection equipment, such as hair net and closely fitting

work clothes.

• Residual risks can be minimized if the “safety instructions” and the

“intended use” as well as the operating instructions are followed in full.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ELECTRICAL CONNECTIONS

This machine is provided with a standard 13 amp, 230 volt (50Hz), BS 1363 plug,

for connection to a standard, domestic electrical supply. Should the plug

need changing, make sure that a plug of identical specification is used.

If the colours of the wires in the power cable do not agree with the markings

on the plug:

• Connect the blue wire

to the terminal which

is marked N.

• Connect the brown

wire to the terminal

which is marked L.

• Connect the yellow

and green wire to the

terminal which is

marked E or

We strongly recommend that this machine is connected to the mains supply

through a Residual Current Device (RCD)

If you are not sure, consult a qualified electrician. DO NOT try to do any

repairs.

CABLE EXTENSION

Always use an approved cable extension suitable for the power rating of this

tool (see specifications), the conductor size should also be at least the same

size as that on the machine, or larger. When using a cable reel, always unwind

the cable completely

WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS FULLY

BEFORE CONNECTING THE MACHINE TO THE MAINS SUPPLY.

WARNING! THE WIRES IN THE POWER CABLE OF THIS PRODUCT

ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:

BLUE = NEUTRAL BROWN = LIVE YELLOW AND GREEN = EARTH

Plug must be BS1363/A approved.

Always fit

Ensure that the outer sheath of

Neutral

(Blue)

Live

(Brown)

Earth

(Green and

a 13 Amp

the cable is firmly held by the clamp

fuse.

Yellow)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ASSEMBLY

MOUNTING THE MACHINE

It is recommended to fix the machine to a work bench using the four holes

provided.

1. Holes must be drilled in the workbench which align with those on the

machine base.

2. Each corner must be secured to the workbench using nuts and bolts long

enough to go through the workbench (not supplied).

3. The workbench must be large enough to prevent tilting of the shaper when

working.

THE MOULDING FENCE

The moulding fence has been shipped in the carton disassembled.

Before starting work, it must be assembled and fitted onto the working table.

FITTING THE SLIDING BRACKET ONTO THE FENCE

1. Insert the carriage bolt into the

fence from below as shown.

WARNING: BEFORE CARRYING OUT ANY ADJUSTMENT OR

MAINTENANCE, MAKE SURE THAT THE MACHINE IS DISCONNECTED FROM

THE MAINS SUPPLY.

Parts needed for this step

1 x Sliding bracket

1 x Carriage bolt M6 x 25

1 x Plastic cap nut M6

1 x Washer 6mm

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