Clarke Hunter 54 Instruction Manual

OPERATION & MAINTENANCE

INSTRUCTIONS ©

HUNTER 54

AIR COMPRESSOR

0311

HUNTER 54

AIR COMPRESSOR

Thank you for purchasing this air compressor which is fitted with a 50 litre air

reservoir.

Please read this leaflet thoroughly and carefully follow all instructions. In doing

so you will ensure the safety of yourself and that of others around you, and you

can look forward to the compressor giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12 months

from the date of purchase. Please keep your receipt as proof of purchase. This

guarantee is invalid if the product is found to have been abused or tampered

with in any way, or not used for the purpose for which it was intended.

Faulty goods should be returned to their place of purchase, no product can be

returned without prior permission. This guarantee does not effect your statutory

rights.

CONTENTS PAGE

SafetyPrecautions ........................................................................... 3

Warning Symbols ............................................................................. 8

Electrical Connections...................................................................... 9

Parts Identification............................................................................ 10

Assembly.......................................................................................... 11

Preparation for use........................................................................... 13

Operating Instructions ...................................................................... 14

RoutineMaintenance ....................................................................... 17

Troubleshooting ............................................................................... 19

Specifications ................................................................................... 20

Parts Diagram .................................................................................. 21

Parts List .......................................................................................... 22

Declaration of Conformity................................................................. 23

WARNING!

As with all machinery, there are certain hazards involved with their operation

and use. Exercising respect and caution will considerably lessen the risk of

personal injury. However, if normal safety precautions are overlooked, or

ignored, personal injury to the operator, or damage to property may result. It

is in your own interest to read and pay attention to the following rules:

WARNING!

When using the air compressor, you should follow basic safety precautions

including the following to reduce the risk of personal injury. Make sure that

you have read all of the instructions before using the air compressor. Keep

this booklet with the compressor for future reference by the operator. Persons

who have not read this booklet should not use the air compressor.

WARNING!

Compressed air can be dangerous. Death or serious injury could result from

improper or unsafe use of this compressor. To avoid these risks, use your

common sense and follow these basic safety instructions. Compressed air

should never be inhaled as it may contain toxic vapours or solid particles.

Always work in good ventilation, especially when spraying paints or other

toxic substances and always use a suitable face mask. Do not spray near

sources of possible ignition.

WARNING!

Attachments, hoses and accessories must meet or exceed the maximum

pressure rating of this compressor.

If low pressure parts are used, the air pressure could cause them to explode

or fly apart, resulting in serious injury. Always take great care when releasing

the pressure and connecting/disconnecting tools.

WARNING!

This compressor must be connected to a power socket that is safeguarded

by a suitable circuit breaker or fuse.

SAFETY PRECAUTIONS

TRAINING: Before use, you should be familiar with the instructions in this

booklet. In particular, you should pay attention to the procedure for stopping

the compressor in an emergency.

OPERATE THE AIR COMPRESSOR AT THE CORRECT VOLTAGE: Make sure that the

mains supply voltage is the same as the voltage shown on the rating plate.

PROTECT YOUR SELF AGAINST ELECTRIC SHOCK: Never operate the air

compressor in wet or damp locations.

DRESS PROPERLY: Loose clothing or jewellery may be caught in moving parts.

Always tie long hair back.

ALWAYS USE EYE PROTECTION: When operating the compressor, always use eye

protection, that protects both from the front and from the side.

PROTECT YOUR HEARING: Ear protection should be worn when operating this

compressor.

KEEP THE WORK AREA CLEAN: Clear the work area of all unnecessary tools,

debris and furniture.

KEEP VISITORS/CHILDREN AWAY: Do not allow visitors/children to handle the air

compressor or attachments and ensure that all people in the work area are

suitably dressed.

DO NOT ABUSE THE CABLE: Never pull on the cable when removing the plug

from the mains socket.

BREATHING QUALITY AIR: This compressor should not be used to supply

breathing quality air.

DO NOT ABUSE THE COMPRESSOR: Do not stand or place heavy objects on the

compressor.

SAFETY VALVE: Never remove or adjust the safety valve. Keep the safety valve

free from paint and dirt.

EXTENSION LEAD: Only use extension leads that are suitable for the work

environment. Extension leads must have an earth connection. Inspect the

extension lead regularly and replace if damaged.

SAFETY PRECAUTIONS

AVOID UNINTENTIONAL STARTING: When connecting to the mains, make sure

the red button on top of the air compressor is in the off position.

MOVING THE COMPRESSOR: Always move the compressor using the

appropriate grips or handles.

ADEQUATE VENTILATION: The compressor should only be used in areas with

adequate ventilation and should not be exposed to heat, or used near

inflammable substances.

NEVER USE A DEFECTIVE AIR COMPRESSOR: If the compressor operates

unusually or makes strange noises, switch off immediately and purge the air

tank. Have the air compressor repaired by an authorised service centre.

NEVER OPERATE IN THE PRESENCE OF FLAMMABLE LIQUIDS OR GASES: The air

compressor produces sparks during operation.

ONLY USE WITHIN THE RECOMMENDED OPERATING TEMPERATURE RANGE: This

compressor should only be used at a temperature of between 0OC and 25OC.

NEVER OPERATE WITHOUT ALL GUARDS IN PLACE: Never operate without all

guards or safety features in place and in proper working order.

HANDLE THE AIR COMPRESSOR CAREFULLY: Operate the air compressor

according to the instructions contained within this instruction booklet. Children

or individuals unfamiliar with its operation should never operate this air

compressor.

DO NOT TOUCH HOT SURFACES: During operation, the motor, connections,

compressor body, cylinder head and tubes may get hot..

DISCONNECT THE AIR COMPRESSOR: Always disconnect the air compressor

from the mains power supply and decompress before performing

maintenance, changing any parts and when not in use.

DO NOT DIRECT THE AIR STREAM AT THE BODY: Do not direct the air stream at

people or animals. Compressed air can cause soft tissue damage and propel

dirt and other particles at high speed.

ONLY USE PARTS AND ACCESSORIES RECOMMENDED IN THIS MANUAL: The use

of unauthorised accessories or attachments is not permitted.

SAFETY PRECAUTIONS

DO NOT USE THIS COMPRESSOR TO INFLATE SMALL, LOW-PRESSURE OBJECTS:

Items such as children’s toys or footballs can explode if over-inflated.

ONLY USE RECOMMENDED PARTS: To avoid the risk of bursting, only hoses with a

rated pressure of 8 bar, or more should be used. Never attempt to repair faulty

hoses.

AVOID KINKING OR TRAPPING THE AIR HOSE: Always replace faulty hoses -

never attempt a repair if a leak is detected.

STAY ALERT: Watch what you are doing, use common sense, and do not

operate the air compressor when you are tired. The air compressor should not

be used if you are under the influence of alcohol, drugs or any medication

that makes you drowsy.

KEEP ALL SCREWS AND COVERS TIGHTLY IN PLACE: Check the screws and

covers periodically.

STORE THE AIR COMPRESSOR PROPERLY: When not in use the air compressor

should be stored in a secure, dry place out of the reach of children.

KEEP THE AIR VENTS CLEAR: Keep the air vents clear and free from dust, wipe

regularly to maintain an adequate supply of clean air to the air compressor.

DO NOT CLEANING SOLVENTS: Do not use solvents or thinners such as petrol,

benzene, carbon tetrachloride or alcohol to clean the air compressor.

DO NOT MODIFY THE AIR COMPRESSOR: Do not attempt to modify the air

compressor, tank, fittings or attachments in any way. Doing so will invalidate

the guarantee and could result in personal injury.

DO NOT MODIFY THE TANK: Do not modify the tank or operate at pressures or

temperatures outside the limits stated in this booklet.

DRAIN TANK: Drain the tank after each use.

CLEANING THE COMPRESSOR: Keep the external surfaces of the tank clean.

Avoid impact damage and do not allow the tank to come into contact with

abrasive or corrosive materials.

SAFETY PRECAUTIONS

USING THE COMPRESSOR FOR PAINTING:

• Do not work in enclosed areas or near naked flames.

• Make sure that the area in which you are working has good ventilation.

• Protect your nose and mouth with a suitable face mask.

• Always check the safety data sheets for substances being sprayed &

ensure manufacturers instructions are followed.

MOTOR HOUSING: Do not insert your fingers or other objects inside the motor

housing to avoid physical damage or damage to the compressor.

SAFETY PRECAUTIONS

WARNING SYMBOLS

READ THIS INSTRUCTION BOOKLET CAREFULLY BEFORE

POSITIONING, OPERATING OR ADJUSTING THE

COMPRESSOR.

Risk of electric shock. The compressor must be disconnected

from the mains supply before removing any covers. Do not

use in a damp environment.

Risk of accidental start-up. The compressor could start

automatically in the event of a power cut and subsequent

reset. Do not carry the compressor while it is connected to the

power source, or when the tank is filled with compressed air.

This compressor contains surfaces which may reach a high

temperature during operation. Never operate with the motor

housing removed.

Air and condensation water can burst from the compressor

when the drain plug is removed.

Wear a safety goggles and ear protectors when using this

compressor

This compressor produces a high sound level during

operation. Ear protection should be worn.

ELECTRICAL CONNECTIONS

Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through

an approved 13 amp BS 1363 plug, or a suitably fused isolator switch.

WARNING! THIS APPLIANCE MUST BE EARTHED

IMPORTANT: The wires in the mains lead are coloured in accordance with

the following code:

Green & Yellow - Earth

Blue - Neutral

Brown - Live

As the colours of the flexible lead of this appliance may not correspond with the

coloured markings identifying terminals in your plug proceed as follows:

• Connect GREEN & YELLOW cord to terminal marked with a letter “E”

or Earth symbol “ ” or coloured GREEN or GREEN & YELLOW.

• Connect BROWN cord to terminal marked with a letter “L” or

coloured RED.

• Connect BLUE cord to terminal marked with a letter “N” or coloured

BLACK.

If this appliance is fitted with a plug which is moulded onto the electric cable

(i.e. non-rewireable) please note:

1. The plug must be thrown away if it is cut from the electric cable.

There is a danger of electric shock if it is subsequently inserted into a

socket outlet.

2. Never use the plug without the fuse cover fitted.

3. When replacing a detachable fuse carrier, ensure the correct

replacement is used (as indicated by marking or colour code).

4. Replacement fuse covers can be obtained from your local dealer

or most electrical stockists.

FUSE RATING

The fuse in the plug must be replaced with one of the same rating (13 amps)

and this replacement must be ASTA approved to BS1362.

We strongly recommend that this machine is connected to the mains supply via

a Residual Current Device (RCD)

If in any doubt, consult a qualified electrician. DO NOT attempt any repairs

yourself.

PARTS IDENTIFICATION

1 Air Filter

2 On/Off switch (red button)

3 Main reservoir pressure gauge

4 Output pressure regulator

5 Output pressure gauge

6 Handle

7 Support foot

8 Drain valve

9 Compressed air reservoir

10 Transportation wheel

11 Motor housing

12 Pressure regulator and cut-out

13 Oil dipstick

14 Outlet tap

15 Oil drain bolt

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